2002 Toyota Tacoma Suspension Problems

Source: NHTSA · Updated May 14, 2025 · 82 complaints analyzed

Owners have filed 82 complaints with NHTSA about suspension problems on the 2002 Toyota Tacoma, 25% of all complaints for this model year. Half of the reports with a mileage happened before 131,000 miles. The words owners use most often: “ball joint” (23% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Ball joint: mentioned in 19 of 82 complaints (23%)
  • Frame rust: mentioned in 8 of 82 complaints (10%)
  • Leaf springs: mentioned in 7 of 82 complaints (9%)
  • Control arm lower: mentioned in 5 of 82 complaints (6%)

At what mileage do suspension problems happen?

Based on 63 complaints that reported the odometer reading.

Under 10k miles4 · 6%
10k–25k miles0 · 0%
25k–50k miles3 · 5%
50k–75k miles6 · 10%
75k–100k miles8 · 13%
100k–150k miles15 · 24%
150k+ miles27 · 43%

How serious are the reports?

Of 82 complaints, 8 mention a crash, 5 an injury.

Toyota Tacoma suspension complaints by model year

Peak: 2006, with 154 complaints
1995: 9019951996: 871997: 241998: 2819981999: 352000: 522001: 8120012002: 822003: 662004: 8420042005: 1372006: 1541542007: 11820072008: 1242009: 1192010: 9520102011: 602012: 212013: 1420132014: 82015: 42016: 1420162017: 62018: 62019: 420192020: 12021: 32023: 220232024: 52025: 9

n = 1,533 complaints · Source: NHTSA

Model yearSuspension complaintsShare of that yearMedian miles
2025 Tacoma98%—
2024 Tacoma53%—
2023 Tacoma24%—
2021 Tacoma34%—
2020 Tacoma11%2,527
2019 Tacoma42%12
2018 Tacoma63%2,700
2017 Tacoma62%2,000
2016 Tacoma144%30,000
2015 Tacoma44%38,000
2014 Tacoma89%20,500
2013 Tacoma1411%38,423
2012 Tacoma217%55,000
2011 Tacoma6032%96,193
2010 Tacoma9532%44,946
2009 Tacoma11923%78,700
2008 Tacoma12428%78,000
2007 Tacoma11822%96,234
2006 Tacoma15420%95,000
2005 Tacoma13719%102,000
2004 Tacoma8420%120,000
2003 Tacoma6618%136,000
2002 Tacoma8225%131,000
2001 Tacoma8120%168,418
2000 Tacoma5225%155,000
1999 Tacoma3514%133,000
1998 Tacoma289%167,276
1997 Tacoma2418%189,000
1996 Tacoma8734%137,345
1995 Tacoma9051%180,000

When owners reported it

Peak: 2015, with 11 complaints
2002: 320022003: 22004: 220042005: 32007: 320072008: 22009: 220092010: 42011: 320112012: 52013: 420132014: 42015: 112015112016: 72017: 420172018: 62020: 520202021: 42022: 120222023: 12024: 520242025: 1

n = 82 complaints · Source: NHTSA

Related recalls (1)

Suspension:front:control arm:lower ball jointMay 17, 2005 · NHTSA campaign 05V225000 · 768,379 vehicles

Problem: On certain sport utility vehicles, due to a manufacturing issue in the front suspension lower ball joint, there is a possibility that the surface of the ball of the joint may have been scratched. The ball joint may eventually experience excessive wear and looseness, resulting in increased steering effort.

Risk: The lower ball joint may separate from the knuckle causing loss of steering control and a crash could occur.

Fix: Dealers will replace the front suspension lower ball joints free of charge. The recall began on july 5, 2005. Owners may contact toyota at 1-800-331-4331.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Rackandpinon replacement was also the upper and lower ball joints my steering is still giving me problems and I feel like it’s asafty concern because if I’m going down the highway I could loose control I have some receipts for what my mechanic replaced I called Toyota and they told me that it…

Received May 14, 2025 · NHTSA complaint 11661021

Found hole in frame (chassis)

Received Oct 19, 2024 · NHTSA complaint 11620763

I recently lost both front wheels in two different incidents within a month. Early August drivers side ball joint failed on me. And on September 25th the passenger side failed on me on the freeway almost causing a collision with a mercedes and a semi truck.

Received Sep 26, 2024 · NHTSA complaint 11616743
Toyota Tacoma
2024 Toyota Tacoma TRD Off-Road with a 2.4-liter I4 photographed in Vauxhall, New Jersey. Representative photo; appearance varies by model year. Photo: Clock38030, CC BY 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2002 Toyota Tacomas have suspension problems?

No. NHTSA has 82 owner complaints about suspension for the 2002 Toyota Tacoma (25% of the 333 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2002 Toyota Tacoma suspension?

Yes: 1 safety recall list suspension. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do suspension problems start?

The median reported mileage is 131,000 miles: half of the reports with a mileage came before that.

What do owners say about suspension problems on the 2002 Toyota Tacoma?

The most frequent phrase is “ball joint”, in 19 of 82 complaints, followed by “frame rust” (8).

Other 2002 Toyota Tacoma problems

See all 2002 Toyota Tacoma problems or suspension problems across all Tacoma years.