2002 Volvo S40 Problems, Complaints & Recalls

Source: NHTSA · Updated Dec 21, 2017 · 27 owner complaints analyzed

Compared with other S40 years
About as many complaints as other years 6th of 12 for complaints
NHTSA crash rating
Not rated

Owners have filed 27 complaints with NHTSA about the 2002 Volvo S40. That ranks 6th out of 12 S40 model years for complaints. The most reported problem area is service brakes, hydraulic (6 complaints, 22%), typically at around 62,500 miles. Complaints mention 4 crashes, 2 injuries. There is 1 safety recall covering this model year.

Volvo S40
2008 Volvo S40 photographed at the Montreal Auto Show.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Volvo S40 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Service Brakes, Hydraulic6 · ~62,500 mi
Electrical System5 · ~30,000 mi
Engine and Engine Cooling3 · ~52,850 mi
Exterior Lighting3 · ~2,000 mi
Suspension3 · ~77,400 mi
Air Bags2 · ~5,000 mi
Power Train2 · ~42,000 mi
Visibility2 · ~2,000 mi
Fuel/propulsion System1 · ~130,000 mi
Fuel System, Gasoline1 · ~72,872 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Service Brakes, Hydraulic622%62,500——
Electrical System519%30,000——
Engine and Engine Cooling311%52,850——
Exterior Lighting311%2,000——
Suspension311%77,400——
Air Bags27%5,000——
Power Train27%42,000——
Visibility27%2,000——
Fuel/propulsion System14%130,000——
Fuel System, Gasoline14%72,872——
Seat Belts14%———
Service Brakes14%145,000——
Unknown or Other14%———
Vehicle Speed Control14%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2005, with 8 complaints
2002: 2200222003: 5200352004: 1200412005: 8200582007: 5200752009: 1200912011: 2201122013: 2201322017: 120171

n = 27 complaints · Source: NHTSA

2002 Volvo S40 recalls (1)

Tap a recall to see the problem, the risk and the fix.

Equipment:other:labelsAug 1, 2003 · NHTSA campaign 03V284000 · 220,407 vehicles

Problem: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.

Risk: This does not meet the requirements of the standard.

Fix: Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner notification began on december 19, 2003. Owners should contact volvo at 1-800-458-1552.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Tl* the contact owns a 2002 volvo s40. The contact inquired about getting her vehicle included in an open recall. The contact stated that there was a delay when the accelerator pedal was depressed. The contact also stated that she observed a fuel odor inside the vehicle and she was concerned of a…

Fuel/propulsion System · received Dec 21, 2017 · NHTSA complaint 11055898

I was driving on a main road and my brakes failed. It was determined that a brake line corroded through. It appears that the vehicle has a single master brake cylinder. I asked a volvo dealership about this, and they confirmed to me that the master brake cylinder is a single one. It is my…

Service Brakes · received Nov 3, 2013 · NHTSA complaint 10550701

While driving the right front and right rear coil springs broke and the front coil spring damaged the tire. Dealer stocks these expensive springs (both front and rear) in larger than normal amounts due to incidences of breakage. I feel that this was an early failure for this type and age of vehicle…

Suspension · received Jan 3, 2013 · NHTSA complaint 10490922

Tl* the contact owns a 2002 volvo s40. The contact stated that the brakes were applied while reversing and the pedal traveled to the floorboard abnormally. The contact took the vehicle to a local mechanic where the mechanic advised that there was a crack in the master cylinder. The master cylinder…

Service Brakes, Hydraulic · received Sep 7, 2011 · NHTSA complaint 10424125

Tl*the contact owns a 2002 volvo s40. While driving 30 mph the contact engaged the brakes when the vehicle in front of her slowed down causing a crash. The vehicle failed to slow down when the brakes were applied. The contact was not injured. A police report was filed. The contacts vehicle had…

Service Brakes, Hydraulic · received Jan 7, 2011 · NHTSA complaint 10375160

Other Volvo S40 years

← 2001 S40 · 2003 S40 →

YearComplaintsRecalls
2011 S4052
2010 S4092
2009 S40103
2008 S40162
2007 S40252
2006 S40583
2005 S40693
2004 S40486
2003 S40182
2002271
2001 S40842
2000 S401221

See all Volvo S40 problems by year, every Volvo model, or the Volvo VIN decoder.

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Frequently asked questions

What are the most common problems with the 2002 Volvo S40?

Owners most often report service brakes, hydraulic, electrical system, engine and engine cooling problems. The top one, service brakes, hydraulic, accounts for 6 complaints.

Was there a recall on the 2002 Volvo S40?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Volvo S40 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other S40 model years, the 2002 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.