2002 Volvo S40 Problems, Complaints & Recalls
- Compared with other S40 years
- About as many complaints as other years 6th of 12 for complaints
- Safety recalls
- 1 recall: check your VIN
- NHTSA crash rating
- Not rated
Owners have filed 27 complaints with NHTSA about the 2002 Volvo S40. That ranks 6th out of 12 S40 model years for complaints. The most reported problem area is service brakes, hydraulic (6 complaints, 22%), typically at around 62,500 miles. Complaints mention 4 crashes, 2 injuries. There is 1 safety recall covering this model year.

- 27owner complaints
- 1safety recalls
- 0NHTSA investigations
- 4complaints mentioning a crash
Complaints are unverified owner reports and are not adjusted for sales volume.
Most common 2002 Volvo S40 problems
Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.
| Problem area | Complaints | Share | Median miles | Owners mention most | Typical repair cost |
|---|---|---|---|---|---|
| Service Brakes, Hydraulic | 6 | 22% | 62,500 | — | — |
| Electrical System | 5 | 19% | 30,000 | — | — |
| Engine and Engine Cooling | 3 | 11% | 52,850 | — | — |
| Exterior Lighting | 3 | 11% | 2,000 | — | — |
| Suspension | 3 | 11% | 77,400 | — | — |
| Air Bags | 2 | 7% | 5,000 | — | — |
| Power Train | 2 | 7% | 42,000 | — | — |
| Visibility | 2 | 7% | 2,000 | — | — |
| Fuel/propulsion System | 1 | 4% | 130,000 | — | — |
| Fuel System, Gasoline | 1 | 4% | 72,872 | — | — |
| Seat Belts | 1 | 4% | — | — | — |
| Service Brakes | 1 | 4% | 145,000 | — | — |
| Unknown or Other | 1 | 4% | — | — | — |
| Vehicle Speed Control | 1 | 4% | — | — | — |
One complaint can list several problem areas, so shares can add up to more than 100%.
Complaints by year received
2002 Volvo S40 recalls (1)
Tap a recall to see the problem, the risk and the fix.
Equipment:other:labels
Problem: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.
Risk: This does not meet the requirements of the standard.
Fix: Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner notification began on december 19, 2003. Owners should contact volvo at 1-800-458-1552.
To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.
Recent owner reports
Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.
Tl* the contact owns a 2002 volvo s40. The contact inquired about getting her vehicle included in an open recall. The contact stated that there was a delay when the accelerator pedal was depressed. The contact also stated that she observed a fuel odor inside the vehicle and she was concerned of a…
I was driving on a main road and my brakes failed. It was determined that a brake line corroded through. It appears that the vehicle has a single master brake cylinder. I asked a volvo dealership about this, and they confirmed to me that the master brake cylinder is a single one. It is my…
While driving the right front and right rear coil springs broke and the front coil spring damaged the tire. Dealer stocks these expensive springs (both front and rear) in larger than normal amounts due to incidences of breakage. I feel that this was an early failure for this type and age of vehicle…
Tl* the contact owns a 2002 volvo s40. The contact stated that the brakes were applied while reversing and the pedal traveled to the floorboard abnormally. The contact took the vehicle to a local mechanic where the mechanic advised that there was a crack in the master cylinder. The master cylinder…
Tl*the contact owns a 2002 volvo s40. While driving 30 mph the contact engaged the brakes when the vehicle in front of her slowed down causing a crash. The vehicle failed to slow down when the brakes were applied. The contact was not injured. A police report was filed. The contacts vehicle had…
Other Volvo S40 years
| Year | Complaints | Recalls |
|---|---|---|
| 2011 S40 | 5 | 2 |
| 2010 S40 | 9 | 2 |
| 2009 S40 | 10 | 3 |
| 2008 S40 | 16 | 2 |
| 2007 S40 | 25 | 2 |
| 2006 S40 | 58 | 3 |
| 2005 S40 | 69 | 3 |
| 2004 S40 | 48 | 6 |
| 2003 S40 | 18 | 2 |
| 2002 | 27 | 1 |
| 2001 S40 | 84 | 2 |
| 2000 S40 | 122 | 1 |
See all Volvo S40 problems by year, every Volvo model, or the Volvo VIN decoder.
Similar Volvo models
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Frequently asked questions
What are the most common problems with the 2002 Volvo S40?
Owners most often report service brakes, hydraulic, electrical system, engine and engine cooling problems. The top one, service brakes, hydraulic, accounts for 6 complaints.
Was there a recall on the 2002 Volvo S40?
Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.
Was the 2002 Volvo S40 a good year?
Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other S40 model years, the 2002 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.