2003 Volvo S40 Problems, Complaints & Recalls

Source: NHTSA · Updated Nov 7, 2021 · 18 owner complaints analyzed

Compared with other S40 years
Fewer complaints than other years 8th of 12 for complaints
NHTSA crash rating
Not rated

Owners have filed 18 complaints with NHTSA about the 2003 Volvo S40. That ranks 8th out of 12 S40 model years for complaints. The most reported problem area is power train (6 complaints, 33%), typically at around 48,000 miles. Complaints mention 1 fire. There are 2 safety recalls covering this model year.

Volvo S40
2008 Volvo S40 photographed at the Montreal Auto Show.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2003 Volvo S40 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Power Train6 · ~48,000 mi
Electrical System3 · ~116,500 mi
Fuel System, Gasoline2
Suspension2 · ~120,000 mi
Tires2
Vehicle Speed Control2 · ~101,000 mi
Engine1
Engine and Engine Cooling1 · ~85,106 mi
Equipment1
Fuel System, Other1 · ~85,106 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Power Train633%48,000——
Electrical System317%116,500——
Fuel System, Gasoline211%———
Suspension211%120,000——
Tires211%———
Vehicle Speed Control211%101,000——
Engine16%———
Engine and Engine Cooling16%85,106——
Equipment16%———
Fuel System, Other16%85,106——
Unknown or Other16%85,106——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2004, with 4 complaints
2003: 3200332004: 4200442005: 1200512006: 1200612007: 1200712010: 3201032012: 1201212013: 1201312018: 2201822021: 120211

n = 18 complaints · Source: NHTSA

2003 Volvo S40 recalls (2)

Tap a recall to see the problem, the risk and the fix.

Fuel system, gasolineOct 24, 2003 · NHTSA campaign 03V424000 · 15,067 vehicles

Problem: On certain sedans and station wagons, there may be a fuel leak from the fuel rail due to inadequate welding.

Risk: Fuel leakage in the presence of an ignition source could result in a fire.

Fix: Dealers will install a v-clamp to the fuel rail. Owner notification began on january 28, 2004. Owners should contact volvo at 1-800-458-1552.

Equipment:other:labelsAug 1, 2003 · NHTSA campaign 03V284000 · 220,407 vehicles

Problem: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.

Risk: This does not meet the requirements of the standard.

Fix: Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner notification began on december 19, 2003. Owners should contact volvo at 1-800-458-1552.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Engine light stays on. I have had 2 mechanics check it out. They don't know why the light is on. I am very concerned about the fuel line problem.

Engine · received Nov 7, 2021 · NHTSA complaint 11439636

The rear strut/shocks continue to break/crack over and over. I have gone through 3 new struts and shocks and they continue to break. I also have gone to the junkyard and all of the s40 and v40's have all of their struts/shocks broken. I've witnessed over 6 s40 or v40's like this now. My car has…

Suspension · received Dec 7, 2018 · NHTSA complaint 11156873

Prior to latest incident, the car had occasionally gone into "limp" mode, sticking in 3rd gear but drivable. That problem would go away after a day or so. Local shop couldn't find anything definitive. Bigger problem was yesterday evening's loss of throttle control and multiple electrical issues…

Electrical System · received Jan 31, 2018 · NHTSA complaint 11066109

I returned to my car and found that i could not turn the ignition switch and as a result of the security system my car was totally inoperative. The car had to be towed to the nearest dealer, where it was diagnosed with a broken ignition switch, specifically the device that reads the chip in the key…

Electrical System · received Feb 8, 2013 · NHTSA complaint 10496925

Tl* the contact owns a 2003 volvo s40. The contact stated that while sitting at a traffic stop, the vehicle accelerated abnormally. The contact had his foot on the brake pedal and then had to shift into neutral to get the vehicle to slow down. The contact pulled the vehicle over, shut off and tried…

Vehicle Speed Control · received Jun 29, 2012 · NHTSA complaint 10463577

Other Volvo S40 years

← 2002 S40 · 2004 S40 →

YearComplaintsRecalls
2011 S4052
2010 S4092
2009 S40103
2008 S40162
2007 S40252
2006 S40583
2005 S40693
2004 S40486
2003182
2002 S40271
2001 S40842
2000 S401221

See all Volvo S40 problems by year, every Volvo model, or the Volvo VIN decoder.

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Frequently asked questions

What are the most common problems with the 2003 Volvo S40?

Owners most often report power train, electrical system, fuel system, gasoline problems. The top one, power train, accounts for 6 complaints.

Was there a recall on the 2003 Volvo S40?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2003 Volvo S40 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other S40 model years, the 2003 has fewer complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.