2006 Volvo S40 Problems, Complaints & Recalls

Source: NHTSA · Updated Aug 19, 2022 · 58 owner complaints analyzed

Compared with other S40 years
Far more complaints than other years 4th of 12 for complaints
NHTSA crash rating
Not rated

Owners have filed 58 complaints with NHTSA about the 2006 Volvo S40. That ranks 4th out of 12 S40 model years for complaints. The most reported problem area is electrical system (24 complaints, 41%), typically at around 74,500 miles. Complaints mention 1 crash, 1 injury. There are 3 safety recalls covering this model year.

Volvo S40
2008 Volvo S40 photographed at the Montreal Auto Show.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2006 Volvo S40 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System24 · ~74,500 mi
Structure9 · ~90,000 mi
Fuel/propulsion System7 · ~108,000 mi
Visibility7 · ~72,500 mi
Engine5 · ~100,000 mi
Air Bags4 · ~74,000 mi
Engine and Engine Cooling4 · ~8,863 mi
Service Brakes, Hydraulic4 · ~5,000 mi
Electronic Stability Control (esc)2 · ~90,000 mi
Fuel System, Gasoline2 · ~68,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System2441%74,500——
Structure916%90,000——
Fuel/propulsion System712%108,000——
Visibility712%72,500——
Engine59%100,000——
Air Bags47%74,000——
Engine and Engine Cooling47%8,863——
Service Brakes, Hydraulic47%5,000——
Electronic Stability Control (esc)23%90,000——
Fuel System, Gasoline23%68,000——
Vehicle Speed Control23%35,075——
Equipment12%6,000——
Equipment Adaptive/mobility12%114,000——
Exterior Lighting12%50,000——
Latches/locks/linkages12%6,000——
Power Train12%———
Seats12%74,000——
Tires12%———
Traction Control System12%80,444——
Unknown or Other12%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2014, with 8 complaints
2006: 2200622007: 6200762008: 6200862009: 3200932010: 5201052011: 2201122012: 4201242013: 3201332014: 8201482015: 8201582016: 2201622019: 2201922020: 5202052022: 220222

n = 58 complaints · Source: NHTSA

2006 Volvo S40 recalls (3)

Tap a recall to see the problem, the risk and the fix.

Equipment:electrical:navigational system(global positioning system)Nov 8, 2010 · NHTSA campaign 10V566000 · 416 vehicles

Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

Risk: An overheated battery could lead to a fire.

Fix: Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Fuel system, gasoline:delivery:fuel pumpJan 28, 2008 · NHTSA campaign 08V033000 · 23,000 vehicles

Problem: On certain vehicles sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia, reoccurring, long-term exposure to certain environmental conditions such as salty-wet conditions, it is possible for the pump electronic module (pem) to become corroded internally. This can cause a faulty signal to the fuel pump, resulting in low or no fuel pressure to the engine.

Risk: If this occurs, the check engine light may illuminate. In some cases, the vehicle may fail to start or may stall, increasing the risk of a crash.

Fix: Dealers will replace the pem and install it in a new location to prevent corrosion. The recall began on february 20, 2008. Owners may contact volvo at 1-800-458-1552.

Fuel system, gasolineApr 24, 2006 · NHTSA campaign 06V137000 · 16,175 vehicles

Problem: On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that may occur in the area where the turbo/exhaust manifold is located.

Risk: This may potentially result in fuel line leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will change the fuel line material to teflon free of charge. The recall began on june 5, 2006. Owners may contact volvo cars at 1-800-458-1552.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Check engine light came on and stays in. Vehicle always sputters to start, acceleration is sometimes slow to respond, has stalled out on a rare occasion usual on hills. I’m afraid someday I might be involved in a crash because of a lack of acceleration.

Fuel/propulsion System · received Aug 19, 2022 · NHTSA complaint 11480258

Check engine light came on and has stayed on. Stalled out in traffic, turned the car off and it restarted and I continued. Happens two more times. Initial start up has a delay in the engine turning over. Gas pedal is slow to respond to acceleration. Verified at a garage with code reader. Suspect…

Fuel/propulsion System · received Jun 25, 2022 · NHTSA complaint 11470947

In some occasions car won't start and while driving the car it would shut off unexpectedly causing a dangerous situation. I believe it's the pump electronic module which is already recalled in some cars. According to your recall i have the exact same symptoms but my vin number is not part of the…

Fuel/propulsion System · received Dec 8, 2020 · NHTSA complaint 11378407

After a long period of rain, water pooled on rear driver and passenger floor. Windows would not function, door locks would not function, turn signals didn't work. Instrument panel flashed warnings of engine problems, brake failure, airbag problems. Often lost entire panel while vehicle was being…

Electrical System · received May 9, 2020 · NHTSA complaint 11323976

I went out to start my car for work and it would not start like it was out of but i have a half tank of gas in it but for some reason it sounds like the fuel pump/module is not working.

Fuel/propulsion System · received Apr 26, 2020 · NHTSA complaint 11322320

Other Volvo S40 years

← 2005 S40 · 2007 S40 →

YearComplaintsRecalls
2011 S4052
2010 S4092
2009 S40103
2008 S40162
2007 S40252
2006583
2005 S40693
2004 S40486
2003 S40182
2002 S40271
2001 S40842
2000 S401221

See all Volvo S40 problems by year, every Volvo model, or the Volvo VIN decoder.

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Frequently asked questions

What are the most common problems with the 2006 Volvo S40?

Owners most often report electrical system, structure, fuel/propulsion system problems. The top one, electrical system, accounts for 24 complaints.

Was there a recall on the 2006 Volvo S40?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2006 Volvo S40 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other S40 model years, the 2006 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.