Volvo S60 Fuel System, Gasoline Problems
Owners have filed 152 complaints with NHTSA about fuel system, gasoline problems on the Volvo S60 across 9 model years. The 2001 model year has the most (68). The words owners use most often: “fuel pump” (56% of reports).
- 152fuel system, gasoline complaints
- —median miles at failure
- 1mention a crash
- 2mention an injury
- 5related recalls
- $1,300typical repair cost reported by owners
- 47%of reports with a speed happened at 50+ mph
What owners describe
Phrases that appear unusually often in these complaints compared with complaints about other cars.
- Fuel pump: mentioned in 85 of 152 complaints (56%)
- Gasoline delivery: mentioned in 27 of 152 complaints (18%)
- Pressure sensor: mentioned in 11 of 152 complaints (7%)
- Nevada arizona: mentioned in 10 of 152 complaints (7%)
How much does it cost to fix?
Owners who wrote down what they paid or were quoted put the typical fuel system, gasoline repair on the Volvo S60 at $1,300, and half of them between $1,000 and $1,500.
Based on 15 NHTSA complaints about this problem alone that state a repair bill or quote (2005–2010), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.
At what mileage do fuel system, gasoline problems happen?
Based on 135 complaints that reported the odometer reading.
How serious are the reports?
Of 152 complaints, 1 mention a crash, 2 a fire, 2 an injury.
Volvo S60 fuel system, gasoline complaints by model year
When owners reported it
Related recalls (5)
Electrical system:wiring:fuses and circuit breakers; fuel system, gasoline:delivery:fuel pump
Model years: 2019, 2020
Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.
Risk: Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.
Fix: Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.
Fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Model years: 2012
Problem: Volvo is recalling certain model year 2012 s60 passenger cars manufactured from january 18, 2011, through january 28, 2011. The male part of the fuel line quick connector end shape was produced with dimensions out of specification, leading to excessive assembly force on the female connector assembly and the possibility that the locking function may not be engaged.
Risk: If a vehicle exhibits this condition, the fuel line quick connector may detach and the engine may stall, increasing the risk of a crash. The customer may also notice a fuel smell and leakage. A fuel leak in the presence of an ignition source could result in a fire.
Fix: Volvo dealers will replace the fuel lines free of charge. The safety recall began on june 24, 2011. Owners may contact volvo at 1-201-768-7300.
Fuel system, gasoline:delivery:fuel pump
Model years: 2012
Problem: Volvo is recalling certain model year 2012 s60 passenger cars manufactured from november 18, 2010, through may 5, 2011. The software for the fuel pump units may not be compatible with all fuel pumps and components resulting in insufficient fuel transfer in the pump unit.
Risk: Under certain driving conditions, there may be engine hesitation and possible engine stall even though the fuel gauge indicates up to 1/4 of the fuel is left in the tank. This condition increases the risk of a vehicle crash.
Fix: Volvo will notify owners and dealers will upgrade the engine control module software, free of charge. The safety recall began on july 1, 2011. Owners may contact volvo at 1-201-768-7300.
Fuel system, gasoline:delivery:fuel pump
Model years: 2001, 2002, 2003, 2004
Problem: Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. Territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
Fix: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.
Fuel system, gasoline:delivery:fuel pump
Model years: 2001, 2002
Problem: On certain vehicles originally sold in or currently registered in the states of arizona and nevada, due to the combination of fuel quality and climate conditions, the fuel pump may, in certain cases, experience a reduced functionality. The most common symptoms would be fuel odor.
Risk: Fuel leakage in the presence of an ignition source could result in a fire.
Fix: Dealers will replace the fuel pump free of charge. The recall began on july 10, 2007. Owners may contact volvo at 1-800-458-1552.
What owners report
Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.
The contact owns a 2024 Volvo S60. The contact stated while driving approximately 45 MPH, a message stating that the propulsion system was reduced was displayed, and the vehicle came to a complete stop in the middle of the road, nearly causing a crash. Additionally, the steering wheel seized, the…
Tl* the contact owns a 2012 volvo s60. The contact stated that while driving at various speeds, the vehicle loss motive power and stalled without warning. The vehicle was restarted and operated as designed. The vehicle was taken to the volvo store located at 1051 west webster ave, winter park, fl…
Tl* the contact owns a 2002 volvo s60. The contact smelled a fuel odor inside and outside of the vehicle. The vehicle was taken to an independent mechanic who diagnosed that the fuel pump was fractured. The vehicle was not repaired. The dealer and manufacturer were not notified of the failure. The…
Tl* the contact owns a 2001 volvo s60. While operating the vehicle, an odor of fuel was present and the contact discovered fuel present on the fuel tank. The vehicle was taken to the dealer where it was diagnosed that the fuel pump was faulty and needed to be replaced. The manufacturer was notified…
Tl* the contact owns a 2001 volvo s60. While parked, a strong odor of fuel emitted outside of the vehicle on the front passenger side. There was no fuel visible on the ground. The vehicle was taken to an independent mechanic who noticed that fuel was leaking from the top part of the fuel tank. The…
Frequently asked questions
Do all Volvo S60s have fuel system, gasoline problems?
No. NHTSA has 152 owner complaints about fuel system, gasoline for the Volvo S60. Complaint data shows that the problem is reported, not how many of all cars sold are affected.
Was there a recall on the Volvo S60 fuel system, gasoline?
Yes: 5 safety recalls list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.
How much does it cost to fix fuel system, gasoline problems on the Volvo S60?
Owners report a typical cost of $1,300 (half paid between $1,000 and $1,500), from 15 complaints that state a repair bill or quote, in 2026 dollars.
What do owners say about fuel system, gasoline problems on the Volvo S60?
The most frequent phrase is “fuel pump”, in 85 of 152 complaints, followed by “gasoline delivery” (27).
Other Volvo S60 problems
See all Volvo S60 problems.