Volvo S60 Engine and Engine Cooling Problems

Source: NHTSA · Updated Sep 17, 2026 · 127 complaints analyzed

Owners have filed 127 complaints with NHTSA about engine and engine cooling problems on the Volvo S60 across 12 model years. The 2004 model year has the most (63). The words owners use most often: “fuel pressure sensor” (17% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel pressure sensor: mentioned in 21 of 127 complaints (17%)
  • Stalled without: mentioned in 8 of 127 complaints (6%)
  • Engine cooling included: mentioned in 7 of 127 complaints (6%)

At what mileage do engine and engine cooling problems happen?

Based on 112 complaints that reported the odometer reading.

Under 10k miles8 · 7%
10k–25k miles3 · 3%
25k–50k miles13 · 12%
50k–75k miles32 · 29%
75k–100k miles29 · 26%
100k–150k miles22 · 20%
150k+ miles5 · 4%

How serious are the reports?

Of 127 complaints, 3 mention a crash, 2 a fire, 1 an injury.

Volvo S60 engine and engine cooling complaints by model year

Peak: 2004, with 63 complaints
2001: 182001182002: 122002122003: 162003162004: 632004632005: 7200572006: 3200632007: 1200712011: 1201112012: 1201212013: 1201312015: 3201532022: 120221

n = 127 complaints · Source: NHTSA

Model yearEngine and Engine Cooling complaintsShare of that yearMedian miles
2022 S6017%42,000
2015 S6035%117,000
2013 S6011%69,000
2012 S6011%137,000
2011 S60120%906
2007 S6015%51,000
2006 S60310%17,000
2005 S60716%54,917
2004 S606332%78,623
2003 S601613%52,500
2002 S60126%102,000
2001 S60188%67,050

When owners reported it

Peak: 2011, with 22 complaints
2001: 1200112003: 442004: 3200432005: 16162006: 7200672007: 882008: 122008122009: 16162010: 212010212011: 22222012: 6201262013: 112014: 1201412015: 332023: 3202332024: 112025: 220252

n = 127 complaints · Source: NHTSA

Related recalls (5)

Engine and engine cooling:engine:engine control module (ecu/ecm)Oct 20, 2022 · NHTSA campaign 22V793000 · 15,674 vehicles

Model years: 2022, 2023

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.

Risk: The vehicle may lose drive power as the high voltage battery is depleted, increasing the risk of a crash.

Fix: Dealers will update the ECM software, free of charge. Owner notification letters are expected to be mailed December 8, 2022. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10198.

Engine and engine cooling:engineNov 22, 2013 · NHTSA campaign 13V592000 · 30,929 vehicles

Model years: 2011, 2012

Problem: Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2011-2012 S60 vehicles manufactured June 22, 2010, through May 14, 2012, and equipped with 5-cylinder B5254T5 (VIN code 62) engines. In the affected vehicles, the vehicle may not alert the driver of a low oil pressure situation.

Risk: Without being warned of a low oil pressure situation, the driver may continue to drive the vehicle until it stalls, which increases the risk of a crash.

Fix: Volvo will notify owners, and dealers will update the vehicle's software so that the driver is alerted should there be a low oil pressure situation, free of charge. The recall began on January 10, 2014. Owners may contact Volvo at 1-800-458-1552. Volvo's number for this campaign is R29436.

Engine and engine coolingNov 17, 2010 · NHTSA campaign 10V579000 · 6,046 vehicles

Model years: 2011

Problem: Volvo is recalling certain model year 2011, s80, s60, xc70 and xc60 vehicles. The software calibration for the fuel cut-off functionality in the engine control module (ecm) is too sensitive.

Risk: Sudden engine stall could occur increasing the risk of a crash.

Fix: Dealers will update the ecm and tcm with new software free of charge. The safety recall is expected to begin on or before december 10, 2010. Owners may contact volvo at 1-800-458-1552 or at [email protected].

Engine and engine coolingJun 5, 2007 · NHTSA campaign 07V226000 · 32,189 vehicles

Model years: 2003, 2004

Problem: On certain passenger vehicles, the fuel pressure sensor located on the left end of the fuel rail may, at times, transmit incorrect signal regarding the fuel pressure to the engine control module. If the signal is outside of the pre-programmed allowable limits, a diagnostic trouble code may be set and the check engine light will come on. The soldered joints on the circuit board of the fuel pressure sensor may crack due to temperature changes and excessive vibrations.

Risk: Misfire may occur during driving that, in turn, will reduce the engine torque and in the worst case scenario, the engine may stall without warning. In certain traffic situations this could cause an unsafe situation and possibly a crash.

Fix: Dealers will replace the fuel pressure sensor free of charge. The recall began on june 29, 2007. Owners may contact volvo at 1-800-458-1552.

Engine and engine cooling:cooling system:fanSep 13, 2004 · NHTSA campaign 04V451000 · 149,799 vehicles

Model years: 2001

Problem: On certain passenger and sport utility vehicles, under certain operating conditions, some electric cooling fans may overheat potentially causing heat damage and, in rare instances, a fire in the engine compartment.

Risk: A fire in the engine compartment could occur.

Fix: Dealers will replace the cooling fan. The recall began on november 29, 2004. Customers should contact volvo cars at 1-800-458-1552.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2015 Volvo S60. The contact stated that the vehicle was experiencing excessive oil consumption. The contact stated that the vehicle had consumed 3 quarts of oil after driving 2,100 miles. Additionally, the contact stated that the low oil pressure warning light only illuminated…

Received Dec 10, 2025 · NHTSA complaint 11704171

The contact owns a 2015 Volvo S60. The contact stated that while operating the vehicle, the check engine warning light remained illuminated, and had flashed off and on while driving at highway speeds. The contact stated that the vehicle also stalled on several occasions. The vehicle was taken to…

Received May 28, 2025 · NHTSA complaint 11663339

The contact owns a 2012 Volvo S60. The contact stated that while driving at an undisclosed speed, she smelled a burning odor in the interior of the vehicle, after which the vehicle inadvertently lost motive power. The contact was able to coast to the shoulder of the roadway, where the vehicle…

Received Feb 7, 2024 · NHTSA complaint 11570537

The contact owns a 2015 Volvo S60. The contact stated that the vehicle was previously repaired under an unknown recall for the catalytic converter and the check engine warning light illuminated. The contact was told that the catalytic converter had failed due to an oil leak. The contact was…

Received May 11, 2023 · NHTSA complaint 11521534

The contact owns a 2013 Volvo S60. The contact stated that the vehicle failed to warn of low oil pressure. The contact stated he would become aware that the engine oil pressure was low when the vehicle stalled or while servicing the vehicle. The contact was concerned for his safety and for the…

Received Jan 26, 2023 · NHTSA complaint 11503852
Volvo S60
Volvo S60 (3rd generation). Representative photo; appearance varies by model year. Photo: Benespit, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all Volvo S60s have engine and engine cooling problems?

No. NHTSA has 127 owner complaints about engine and engine cooling for the Volvo S60. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Volvo S60 engine and engine cooling?

Yes: 5 safety recalls list engine and engine cooling. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

What do owners say about engine and engine cooling problems on the Volvo S60?

The most frequent phrase is “fuel pressure sensor”, in 21 of 127 complaints, followed by “stalled without” (8).

Other Volvo S60 problems

See all Volvo S60 problems.