Volvo S60 Engine and Engine Cooling Problems
Owners have filed 127 complaints with NHTSA about engine and engine cooling problems on the Volvo S60 across 12 model years. The 2004 model year has the most (63). The words owners use most often: “fuel pressure sensor” (17% of reports).
- 127engine and engine cooling complaints
- —median miles at failure
- 3mention a crash
- 1mention an injury
- 5related recalls
- 44%of reports with a speed happened at 50+ mph
What owners describe
Phrases that appear unusually often in these complaints compared with complaints about other cars.
- Fuel pressure sensor: mentioned in 21 of 127 complaints (17%)
- Stalled without: mentioned in 8 of 127 complaints (6%)
- Engine cooling included: mentioned in 7 of 127 complaints (6%)
At what mileage do engine and engine cooling problems happen?
Based on 112 complaints that reported the odometer reading.
How serious are the reports?
Of 127 complaints, 3 mention a crash, 2 a fire, 1 an injury.
Volvo S60 engine and engine cooling complaints by model year
When owners reported it
Related recalls (5)
Engine and engine cooling:engine:engine control module (ecu/ecm)
Model years: 2022, 2023
Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.
Risk: The vehicle may lose drive power as the high voltage battery is depleted, increasing the risk of a crash.
Fix: Dealers will update the ECM software, free of charge. Owner notification letters are expected to be mailed December 8, 2022. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10198.
Engine and engine cooling:engine
Model years: 2011, 2012
Problem: Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2011-2012 S60 vehicles manufactured June 22, 2010, through May 14, 2012, and equipped with 5-cylinder B5254T5 (VIN code 62) engines. In the affected vehicles, the vehicle may not alert the driver of a low oil pressure situation.
Risk: Without being warned of a low oil pressure situation, the driver may continue to drive the vehicle until it stalls, which increases the risk of a crash.
Fix: Volvo will notify owners, and dealers will update the vehicle's software so that the driver is alerted should there be a low oil pressure situation, free of charge. The recall began on January 10, 2014. Owners may contact Volvo at 1-800-458-1552. Volvo's number for this campaign is R29436.
Engine and engine cooling
Model years: 2011
Problem: Volvo is recalling certain model year 2011, s80, s60, xc70 and xc60 vehicles. The software calibration for the fuel cut-off functionality in the engine control module (ecm) is too sensitive.
Risk: Sudden engine stall could occur increasing the risk of a crash.
Fix: Dealers will update the ecm and tcm with new software free of charge. The safety recall is expected to begin on or before december 10, 2010. Owners may contact volvo at 1-800-458-1552 or at [email protected].
Engine and engine cooling
Model years: 2003, 2004
Problem: On certain passenger vehicles, the fuel pressure sensor located on the left end of the fuel rail may, at times, transmit incorrect signal regarding the fuel pressure to the engine control module. If the signal is outside of the pre-programmed allowable limits, a diagnostic trouble code may be set and the check engine light will come on. The soldered joints on the circuit board of the fuel pressure sensor may crack due to temperature changes and excessive vibrations.
Risk: Misfire may occur during driving that, in turn, will reduce the engine torque and in the worst case scenario, the engine may stall without warning. In certain traffic situations this could cause an unsafe situation and possibly a crash.
Fix: Dealers will replace the fuel pressure sensor free of charge. The recall began on june 29, 2007. Owners may contact volvo at 1-800-458-1552.
Engine and engine cooling:cooling system:fan
Model years: 2001
Problem: On certain passenger and sport utility vehicles, under certain operating conditions, some electric cooling fans may overheat potentially causing heat damage and, in rare instances, a fire in the engine compartment.
Risk: A fire in the engine compartment could occur.
Fix: Dealers will replace the cooling fan. The recall began on november 29, 2004. Customers should contact volvo cars at 1-800-458-1552.
What owners report
Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.
The contact owns a 2015 Volvo S60. The contact stated that the vehicle was experiencing excessive oil consumption. The contact stated that the vehicle had consumed 3 quarts of oil after driving 2,100 miles. Additionally, the contact stated that the low oil pressure warning light only illuminated…
The contact owns a 2015 Volvo S60. The contact stated that while operating the vehicle, the check engine warning light remained illuminated, and had flashed off and on while driving at highway speeds. The contact stated that the vehicle also stalled on several occasions. The vehicle was taken to…
The contact owns a 2012 Volvo S60. The contact stated that while driving at an undisclosed speed, she smelled a burning odor in the interior of the vehicle, after which the vehicle inadvertently lost motive power. The contact was able to coast to the shoulder of the roadway, where the vehicle…
The contact owns a 2015 Volvo S60. The contact stated that the vehicle was previously repaired under an unknown recall for the catalytic converter and the check engine warning light illuminated. The contact was told that the catalytic converter had failed due to an oil leak. The contact was…
The contact owns a 2013 Volvo S60. The contact stated that the vehicle failed to warn of low oil pressure. The contact stated he would become aware that the engine oil pressure was low when the vehicle stalled or while servicing the vehicle. The contact was concerned for his safety and for the…

Frequently asked questions
Do all Volvo S60s have engine and engine cooling problems?
No. NHTSA has 127 owner complaints about engine and engine cooling for the Volvo S60. Complaint data shows that the problem is reported, not how many of all cars sold are affected.
Was there a recall on the Volvo S60 engine and engine cooling?
Yes: 5 safety recalls list engine and engine cooling. Check your VIN on NHTSA.gov to see whether the fix was done on your car.
What do owners say about engine and engine cooling problems on the Volvo S60?
The most frequent phrase is “fuel pressure sensor”, in 21 of 127 complaints, followed by “stalled without” (8).
Other Volvo S60 problems
See all Volvo S60 problems.