2002 Ford Explorer Power Train Problems

Source: NHTSA · Updated Sep 9, 2026 · 1,502 complaints analyzed

Owners have filed 1,502 complaints with NHTSA about power train problems on the 2002 Ford Explorer, 46% of all complaints for this model year. Half of the reports with a mileage happened before 80,173 miles. The words owners use most often: “rear differential” (8% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Rear differential: mentioned in 117 of 1,502 complaints (8%)
  • Gear shift: mentioned in 88 of 1,502 complaints (6%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical power train repair on the 2002 Ford Explorer at $3,850, and half of them between $2,150 and $4,950.

Based on 226 NHTSA complaints about this problem alone that state a repair bill or quote (2003–2014), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do power train problems happen?

Based on 1,280 complaints that reported the odometer reading.

Under 10k miles27 · 2%
10k–25k miles45 · 4%
25k–50k miles166 · 13%
50k–75k miles298 · 23%
75k–100k miles307 · 24%
100k–150k miles334 · 26%
150k+ miles103 · 8%

How serious are the reports?

Of 1,502 complaints, 25 mention a crash, 3 a fire, 11 an injury.

Ford Explorer power train complaints by model year

Peak: 2002, with 1,502 complaints
1995: 11919951996: 1201997: 1041998: 10319981999: 1152000: 1332001: 4220012002: 1,5021,5022003: 3352004: 46020042005: 992006: 2962007: 5720072008: 362009: 32010: 2820102011: 642012: 552013: 11920132014: 792015: 862016: 21520162017: 1232018: 502019: 3520192020: 4952021: 1262022: 6120222023: 122024: 12025: 1520252026: 3

n = 5,091 complaints · Source: NHTSA

Model yearPower Train complaintsShare of that yearMedian miles
2026 Explorer37%—
2025 Explorer1515%8,967
2024 Explorer15%—
2023 Explorer1211%10,600
2022 Explorer6123%22,000
2021 Explorer12629%46,000
2020 Explorer49540%42,000
2019 Explorer3512%82,500
2018 Explorer507%86,000
2017 Explorer1237%55,425
2016 Explorer2159%47,075
2015 Explorer865%50,000
2014 Explorer795%75,207
2013 Explorer1195%60,000
2012 Explorer557%46,740
2011 Explorer645%50,500
2010 Explorer2824%80,500
2009 Explorer39%78,000
2008 Explorer3624%84,325
2007 Explorer5727%69,000
2006 Explorer29647%60,460
2005 Explorer9920%75,000
2004 Explorer46035%50,000
2003 Explorer33530%77,000
2002 Explorer1,50246%80,173
2001 Explorer4211%108,700
2000 Explorer13314%77,500
1999 Explorer1159%91,000
1998 Explorer1035%102,157
1997 Explorer1046%95,594
1996 Explorer1208%138,579
1995 Explorer11914%103,310

When owners reported it

Peak: 2008, with 241 complaints
2001: 420012002: 222003: 4020032004: 662005: 15920052006: 1642007: 15820072008: 2412412009: 15420092010: 2402011: 9020112012: 512013: 2620132014: 392015: 2020152016: 152017: 720172018: 12019: 120192020: 22021: 120212022: 1

n = 1,502 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists power train for the 2002 Ford Explorer. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Overdrive light flashes after driving a little bit hard shifting doesn't shift into overdrive 4x4 lights indicate that it's working when the buttons are pushed but doesn't go into 4x4

Received Jun 14, 2022 · NHTSA complaint 11469181

Tl* the contact owns a 2002 ford explorer. The contact stated while driving at various speeds, the transmission experienced hard shifting with a clunking noise present coming from the transmission. The vehicle was taken to an independent mechanic who diagnosed that the transmission gear ratio was…

Received Feb 25, 2021 · NHTSA complaint 11397933

The issues that i'm having is the exhilaration (picking up speed) on a public street as well as in the expressway it hesitates to do so. When the vehicle is parked and i go to switch gears it does not want to switch. The gauge indicator comes on and the gas idle be stuck on empty when it has a full…

Received Nov 27, 2020 · NHTSA complaint 11376670
Ford Explorer
A 2025 Ford Explorer Active (facelift) photographed in Fresh Meadows, Queens , New York, USA.. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2002 Ford Explorers have power train problems?

No. NHTSA has 1,502 owner complaints about power train for the 2002 Ford Explorer (46% of the 3,295 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2002 Ford Explorer power train?

No recall currently lists power train for this vehicle.

At what mileage do power train problems start?

The median reported mileage is 80,173 miles: half of the reports with a mileage came before that.

How much does it cost to fix power train problems on the 2002 Ford Explorer?

Owners report a typical cost of $3,850 (half paid between $2,150 and $4,950), from 226 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about power train problems on the 2002 Ford Explorer?

The most frequent phrase is “rear differential”, in 117 of 1,502 complaints, followed by “gear shift” (88).

Other 2002 Ford Explorer problems

See all 2002 Ford Explorer problems or power train problems across all Explorer years.