2004 Toyota 4RUNNER Suspension Problems

Source: NHTSA · Updated Jun 14, 2026 · 113 complaints analyzed

Owners have filed 113 complaints with NHTSA about suspension problems on the 2004 Toyota 4RUNNER, 17% of all complaints for this model year. Half of the reports with a mileage happened before 138,000 miles. The words owners use most often: “rust frame” (15% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Rust frame: mentioned in 17 of 113 complaints (15%)
  • Completely rusted: mentioned in 11 of 113 complaints (10%)

At what mileage do suspension problems happen?

Based on 67 complaints that reported the odometer reading.

Under 10k miles6 · 9%
10k–25k miles1 · 1%
25k–50k miles0 · 0%
50k–75k miles3 · 4%
75k–100k miles6 · 9%
100k–150k miles24 · 36%
150k+ miles27 · 40%

How serious are the reports?

Of 113 complaints, 2 mention a crash, 1 an injury.

Toyota 4RUNNER suspension complaints by model year

Peak: 2003, with 114 complaints
1995: 219951996: 391997: 951998: 6019981999: 662000: 1022001: 2720012002: 492003: 1141142004: 11320042005: 772006: 652007: 1420072008: 112009: 22010: 520102011: 32012: 22013: 120132014: 32015: 102016: 920162017: 22018: 42019: 720192020: 42021: 102022: 620222023: 32025: 1

n = 906 complaints · Source: NHTSA

Model yearSuspension complaintsShare of that yearMedian miles
2025 4RUNNER12%—
2023 4RUNNER39%—
2022 4RUNNER615%—
2021 4RUNNER1028%350
2020 4RUNNER412%28,650
2019 4RUNNER711%18,750
2018 4RUNNER47%22,000
2017 4RUNNER26%45,000
2016 4RUNNER911%18,445
2015 4RUNNER1011%39,489
2014 4RUNNER34%50,000
2013 4RUNNER13%55,821
2012 4RUNNER22%1,300
2011 4RUNNER32%—
2010 4RUNNER53%149,500
2009 4RUNNER29%99,500
2008 4RUNNER1111%83,600
2007 4RUNNER149%104,500
2006 4RUNNER6517%125,000
2005 4RUNNER7718%127,500
2004 4RUNNER11317%138,000
2003 4RUNNER11416%149,000
2002 4RUNNER4922%128,265
2001 4RUNNER2715%130,500
2000 4RUNNER10221%165,000
1999 4RUNNER6620%181,800
1998 4RUNNER6024%170,000
1997 4RUNNER9536%170,000
1996 4RUNNER3924%184,000
1995 4RUNNER21%163,000

When owners reported it

Peak: 2019, with 19 complaints
2004: 4200442005: 112006: 1200612011: 112012: 1201212013: 112014: 3201432015: 662016: 5201652017: 552018: 182018182019: 19192020: 142020142021: 992022: 112022112023: 772024: 6202462025: 11

n = 113 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists suspension for the 2004 Toyota 4RUNNER. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

What component or system failed or malfunctioned, and is it available for inspection upon request? Response: Frame, Suspension, Airbags / Yes it is available for inspection. How was your safety or the safety of others put at risk? Response: Safety was put at risk due to frame & suspension failure…

Received Dec 29, 2025 · NHTSA complaint 11707650

Rusty frame undercarriage. It’s not going to get any better due to the fact I have to drive on hwy 80 with all the construction, that’s a hazard itself, potholes everywhere that puts stress on your frame and the salt every winter.

Received Oct 20, 2024 · NHTSA complaint 11620842

UNKNOWN: Excessive frame rust. frame is excessively rusting to the point where the brakes and suspensions is connected to the frame has been compromised. brake lines rusted to the point of failure, thus almost causing a wreck. Vehicle is now parked due to safety concerns involving the excessive…

Received Sep 22, 2024 · NHTSA complaint 11615836
Toyota 4RUNNER
Toyota 4Runner 2.4T SR5 2025. Representative photo; appearance varies by model year. Photo: RL GNZLZ, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Toyota 4RUNNERs have suspension problems?

No. NHTSA has 113 owner complaints about suspension for the 2004 Toyota 4RUNNER (17% of the 678 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Toyota 4RUNNER suspension?

No recall currently lists suspension for this vehicle.

At what mileage do suspension problems start?

The median reported mileage is 138,000 miles: half of the reports with a mileage came before that.

What do owners say about suspension problems on the 2004 Toyota 4RUNNER?

The most frequent phrase is “rust frame”, in 17 of 113 complaints, followed by “completely rusted” (11).

Other 2004 Toyota 4RUNNER problems

See all 2004 Toyota 4RUNNER problems or suspension problems across all 4RUNNER years.