2004 Toyota 4RUNNER Problems, Complaints & Recalls

Source: NHTSA · Updated Jun 14, 2026 · 678 owner complaints analyzed

Compared with other 4RUNNER years
Far more complaints than other years 2nd of 32 for complaints
NHTSA crash rating
Not rated

Owners have filed 678 complaints with NHTSA about the 2004 Toyota 4RUNNER. That ranks 2nd out of 32 4RUNNER model years for complaints. The most reported problem area is structure (310 complaints, 46%), typically at around 137,000 miles. Complaints mention 28 crashes, 3 fires, 20 injuries. There are 2 safety recalls covering this model year. NHTSA has opened 2 defect investigations involving it.

Toyota 4RUNNER
Toyota 4Runner 2.4T SR5 2025. Representative photo; appearance varies by model year. Photo: RL GNZLZ, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2004 Toyota 4RUNNER problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Structure310 · ~137,000 mi
Unknown or Other116 · ~144,000 mi
Suspension113 · ~138,000 mi
Service Brakes57 · ~137,000 mi
Air Bags37 · ~76,500 mi
Power Train36 · ~72,000 mi
Vehicle Speed Control34 · ~78,500 mi
Steering32 · ~100,004 mi
Engine and Engine Cooling25 · ~1,826 mi
Service Brakes, Hydraulic23 · ~66,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Structure problems31046%137,000“frame rust” (13%)—
Unknown or Other11617%144,000——
Suspension problems11317%138,000“rust frame” (15%)—
Service Brakes problems578%137,000“abs brake” (16%)—
Air Bags375%76,500——
Power Train365%72,000——
Vehicle Speed Control345%78,500——
Steering325%100,004——
Engine and Engine Cooling254%1,826——
Service Brakes, Hydraulic233%66,000——
Electrical System223%121,000——
Engine183%136,500——
Electronic Stability Control (esc)152%111,500——
Seats142%28,000——
Tires122%939——
Visibility101%75,000——
Seat Belts71%71,800——
Latches/locks/linkages51%39,000——
Wheels51%67,000——
Equipment41%48,000——
Traction Control System41%95,500——
Visibility/wiper41%105,000——
Exterior Lighting20%100——
Fuel System, Gasoline20%51,325——
Fuel System, Other20%24,000——
Service Brakes, Air20%177,213——
Carry Handle, Shell, Base10%———
Chest Clip, Buckle, Harness10%———
Equipment Adaptive/mobility10%78,000——
Forward Collision Avoidance10%———
Interior Lighting10%100——
Service Brakes, Electric10%47,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2019, with 98 complaints
2003: 320032004: 462005: 1520052006: 62007: 1020072008: 92009: 1620092010: 342011: 2620112012: 212013: 1720132014: 342015: 3020152016: 462017: 3520172018: 802019: 982019982020: 542021: 3220212022: 262023: 1820232024: 112025: 1020252026: 1

n = 678 complaints · Source: NHTSA

2004 Toyota 4RUNNER recalls (2)

Tap a recall to see the problem, the risk and the fix.

Air bags:side/windowFeb 5, 2016 · NHTSA campaign 16V065000 · 320,409 vehicles

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2003-2006 Toyota Land Cruiser and Lexus LX470, 2005-2006 Toyota Tundra and Sequoia, 2004-2006 Toyota 4Runner and Lexus GX470 vehicles equipped with side curtain-shield-air bags. The affected vehicles have an air bag control module that may be improperly programmed, causing the side curtain-shield-air bags to deploy inadvertently.

Risk: If the side curtain-shield-air bags deploy unexpectedly, it can increase the risk of occupant injury.

Fix: Toyota will notify owners, and dealers will replace the air bag control module with one that has improved programming, free of charge. The recall began on December 1, 2016. Owners may contact Toyota customer service at 1-888-271-9371. Toyota's number for this recall is G0C and GLB.

Vehicle speed control:accelerator pedalFeb 24, 2011 · NHTSA campaign 11V113000 · 1,363,244 vehicles

Problem: Toyota is recalling certain model year 2008 through 2011 lexus lx570, 2003 through 2009 toyota 4runner, and 2006 through 2010 rav4 vehicles. The accelerator pedal can get stuck in the wide open position due to its being trapped by an unsecured or incompatible driver's floor mat.

Risk: A stuck open accelerator pedal may result in very high vehicle speeds and make it difficult to stop the vehicle, which could cause a crash, serious injury or death.

Fix: The remedy is now available. The safety recall began early april 2011. The remedy will involve modification or replacement of the accelerator pedal and replacement of any toyota all-weather floor mat. Owners may contact toyota at 1-800-331-4331 or lexus at 1-800-255-3987.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Frame corrosion (DP18002) — opened Aug 17, 2018, closed Mar 18, 2022.
  • Unintended and Uncontrolled Acceleration (RQ10003) — opened Feb 16, 2010, closed Mar 1, 2011, led to recall 11V112000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

I was informed by my mechanic that my vehicle has extensive rust and corrosion on the vehicle frame.I understand there was a recall on this issue by Toyota but did not include this model year. This issue affects not only driver safety but also resale value.

Unknown or Other · received Jun 14, 2026 · NHTSA complaint 11744022

What component or system failed or malfunctioned, and is it available for inspection upon request? Response: Frame, Suspension, Airbags / Yes it is available for inspection. How was your safety or the safety of others put at risk? Response: Safety was put at risk due to frame & suspension failure…

Suspension · received Dec 29, 2025 · NHTSA complaint 11707650

The body frame on this vehicle is almost completely rushed out. I don’t know what to do. If I should have the frame replaced I know there’s been a couple recalls on similar Toyota models.

Unknown or Other · received Aug 31, 2025 · NHTSA complaint 11684174

The contact owns a 2004 Toyota 4Runner. The contact stated that while the vehicle was in for service, the independent mechanic discovered rust on the front driver's side subframe. Additionally, the subframe had developed holes due to rust. The cause of the failures was not yet determined, and the…

Structure · received Aug 29, 2025 · NHTSA complaint 11683937

The contact owns a 2004 Toyota 4-Runner. The contact stated that the frame was severely rusted. The vehicle was not diagnosed or repaired by an independent mechanic or a dealer. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure…

Structure · received Aug 19, 2025 · NHTSA complaint 11681545

Other Toyota 4RUNNER years

← 2003 4RUNNER · 2005 4RUNNER →

See all Toyota 4RUNNER problems by year, every Toyota model, or the Toyota VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Toyota 4RUNNER?

Owners most often report structure, unknown or other, suspension problems. The top one, structure, accounts for 310 complaints.

Was there a recall on the 2004 Toyota 4RUNNER?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Toyota 4RUNNER a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other 4RUNNER model years, the 2004 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.