2002 Toyota Tundra Structure Problems

Source: NHTSA · Updated Jul 12, 2026 · 154 complaints analyzed

Owners have filed 154 complaints with NHTSA about structure problems on the 2002 Toyota Tundra, 32% of all complaints for this model year. Half of the reports with a mileage happened before 121,000 miles. The words owners use most often: “spare tire” (16% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Spare tire: mentioned in 24 of 154 complaints (16%)
  • Frame rust: mentioned in 21 of 154 complaints (14%)
  • Underbody shields: mentioned in 9 of 154 complaints (6%)
  • Cross member: mentioned in 9 of 154 complaints (6%)

At what mileage do structure problems happen?

Based on 127 complaints that reported the odometer reading.

Under 10k miles2 · 2%
10k–25k miles1 · 1%
25k–50k miles3 · 2%
50k–75k miles18 · 14%
75k–100k miles27 · 21%
100k–150k miles36 · 28%
150k+ miles40 · 31%

How serious are the reports?

Of 154 complaints, 1 mention a crash.

Toyota Tundra structure complaints by model year

Peak: 2000, with 529 complaints
1999: 119992000: 5295292001: 17120012002: 1542003: 15020032004: 2002005: 9120052006: 1692007: 6120072008: 562009: 120092010: 252011: 1120112012: 112013: 720132014: 142015: 320152016: 212017: 220172018: 32019: 420192020: 32021: 220212022: 172023: 920232024: 62025: 720252026: 2

n = 1,730 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2026 Tundra26%—
2025 Tundra75%1,300
2024 Tundra62%—
2023 Tundra92%57,000
2022 Tundra174%28,321
2021 Tundra28%—
2020 Tundra37%—
2019 Tundra45%2,000
2018 Tundra33%—
2017 Tundra23%4,800
2016 Tundra2118%16,000
2015 Tundra36%25,000
2014 Tundra1415%9,400
2013 Tundra78%11,450
2012 Tundra117%42,600
2011 Tundra118%75,000
2010 Tundra2515%74,300
2009 Tundra13%38,794
2008 Tundra5617%76,000
2007 Tundra6116%76,000
2006 Tundra16931%120,000
2005 Tundra9124%126,635
2004 Tundra20043%110,280
2003 Tundra15038%113,466
2002 Tundra15432%121,000
2001 Tundra17141%111,320
2000 Tundra52952%110,368
1999 Tundra1100%—

When owners reported it

Peak: 2009, with 23 complaints
2003: 1200312007: 112008: 1200812009: 23232010: 212010212011: 662012: 7201272013: 772014: 6201462015: 13132016: 122016122017: 13132018: 9201892019: 19192020: 2202022021: 332022: 2202222024: 552025: 320253

n = 154 complaints · Source: NHTSA

Related recalls (1)

Structure:frame and members:underbody shieldsNov 18, 2009 · NHTSA campaign 09V444000 · 110,000 vehicles

Problem: Toyota is recalling model year 2000-2003 tundra vehicles originally sold in or currently registered in the following states: connecticut, delaware, illinois, indiana, kentucky, maine, maryland, massachusetts, michigan, minnesota, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin and the district of columbia. Excessive corrosion of the rear cross member may cause the separation of the spare tire stowed under the truck bed which would present a road hazard that could cause a crash. Also, corrosion of the rear cross member could affect the rear brake lines and the proportioning valve resulting in diminished braking capability.

Risk: Separation of the spare tire and diminished brake capacity could increase the risk of a crash.

Fix: Toyota is asking owners of the affected vehicles to remove the spare tire from under the vehicle until a remedy can be obtained. Dealers will inspect the rear cross member and related components, including the brake lines, and replace them if necessary. If the cross member does not need to be replaced, it will be sprayed with a corrosion protection compound. These services will be performed free of charge, however multiple visits to the dealer may be required. The safety recall is expected to begin on or about april 30, 2010. Owner may contact toyota at 1-800-331-4331.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Excessive frame corrosion and corrosion holes involving even rear subframe

Received Dec 16, 2025 · NHTSA complaint 11705338

Frame needs replacement

Received Oct 23, 2025 · NHTSA complaint 11695290

The contact owns a 2002 Toyota Tundra. The contact, who is an independent mechanic, stated that the fuel tank had detached. The contact stated that the subframe was extremely rusted. There were no warning lights illuminated. The contact stated that the failure was related to NHTSA Campaign Number…

Received Feb 5, 2025 · NHTSA complaint 11640935
Toyota Tundra
A 2022 Toyota Tundra CrewMax Limited photographed in Flushing, Queens , New York, USA. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2002 Toyota Tundras have structure problems?

No. NHTSA has 154 owner complaints about structure for the 2002 Toyota Tundra (32% of the 482 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2002 Toyota Tundra structure?

Yes: 1 safety recall list structure. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do structure problems start?

The median reported mileage is 121,000 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2002 Toyota Tundra?

The most frequent phrase is “spare tire”, in 24 of 154 complaints, followed by “frame rust” (21).

Other 2002 Toyota Tundra problems

See all 2002 Toyota Tundra problems or structure problems across all Tundra years.