2004 Toyota Tundra Structure Problems

Source: NHTSA · Updated Sep 8, 2026 · 200 complaints analyzed

Owners have filed 200 complaints with NHTSA about structure problems on the 2004 Toyota Tundra, 43% of all complaints for this model year. Half of the reports with a mileage happened before 110,280 miles. The words owners use most often: “frame rusted” (13% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Frame rusted: mentioned in 26 of 200 complaints (13%)
  • Spare tire: mentioned in 19 of 200 complaints (10%)
  • Excessive rust: mentioned in 13 of 200 complaints (7%)
  • Rear differential: mentioned in 11 of 200 complaints (6%)

At what mileage do structure problems happen?

Based on 139 complaints that reported the odometer reading.

Under 10k miles1 · 1%
10k–25k miles0 · 0%
25k–50k miles11 · 8%
50k–75k miles16 · 12%
75k–100k miles27 · 19%
100k–150k miles49 · 35%
150k+ miles35 · 25%

How serious are the reports?

Of 200 complaints, 1 mention a crash, 1 an injury.

Toyota Tundra structure complaints by model year

Peak: 2000, with 529 complaints
1999: 119992000: 5295292001: 17120012002: 1542003: 15020032004: 2002005: 9120052006: 1692007: 6120072008: 562009: 120092010: 252011: 1120112012: 112013: 720132014: 142015: 320152016: 212017: 220172018: 32019: 420192020: 32021: 220212022: 172023: 920232024: 62025: 720252026: 2

n = 1,730 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2026 Tundra26%—
2025 Tundra75%1,300
2024 Tundra62%—
2023 Tundra92%57,000
2022 Tundra174%28,321
2021 Tundra28%—
2020 Tundra37%—
2019 Tundra45%2,000
2018 Tundra33%—
2017 Tundra23%4,800
2016 Tundra2118%16,000
2015 Tundra36%25,000
2014 Tundra1415%9,400
2013 Tundra78%11,450
2012 Tundra117%42,600
2011 Tundra118%75,000
2010 Tundra2515%74,300
2009 Tundra13%38,794
2008 Tundra5617%76,000
2007 Tundra6116%76,000
2006 Tundra16931%120,000
2005 Tundra9124%126,635
2004 Tundra20043%110,280
2003 Tundra15038%113,466
2002 Tundra15432%121,000
2001 Tundra17141%111,320
2000 Tundra52952%110,368
1999 Tundra1100%—

When owners reported it

Peak: 2013, with 27 complaints
2004: 1200412008: 112009: 3200932010: 222011: 2201122012: 15152013: 272013272014: 19192015: 172015172016: 19192017: 142017142018: 15152019: 252019252020: 15152021: 7202172022: 442023: 6202362024: 442025: 2202522026: 22

n = 200 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2004 Toyota Tundra. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2004 Toyota Tundra. The contact stated that the vehicle was Emissions tested, and rust was discovered on the driver’s and passenger’s side subframes. The dealer was notified of the issue, but the vehicle was not repaired. The manufacturer was notified of the failure. The…

Received Apr 14, 2026 · NHTSA complaint 11731089

The contact owns a 2004 Toyota Tundra. The contact stated that after purchasing tires for replacement, the tire technician stated that the subframe was damaged from corrosion to the front frame, the side members, and the rear subframe. The contact was informed that the most severe corrosion was…

Received Jan 8, 2026 · NHTSA complaint 11709590

Frame rot on the original frame with a recall

Received Sep 20, 2025 · NHTSA complaint 11688676
Toyota Tundra
A 2022 Toyota Tundra CrewMax Limited photographed in Flushing, Queens , New York, USA. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Toyota Tundras have structure problems?

No. NHTSA has 200 owner complaints about structure for the 2004 Toyota Tundra (43% of the 466 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Toyota Tundra structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 110,280 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2004 Toyota Tundra?

The most frequent phrase is “frame rusted”, in 26 of 200 complaints, followed by “spare tire” (19).

Other 2004 Toyota Tundra problems

See all 2004 Toyota Tundra problems or structure problems across all Tundra years.