2002 Toyota Tundra Problems, Complaints & Recalls

Source: NHTSA · Updated Jul 12, 2026 · 482 owner complaints analyzed

Compared with other Tundra years
Far more complaints than other years 3rd of 28 for complaints
NHTSA crash rating
Not rated

Owners have filed 482 complaints with NHTSA about the 2002 Toyota Tundra. That ranks 3rd out of 28 Tundra model years for complaints. The most reported problem area is structure (154 complaints, 32%), typically at around 121,000 miles. Complaints mention 30 crashes, 1 fire, 20 injuries. There are 3 safety recalls covering this model year. NHTSA has opened 3 defect investigations involving it.

Toyota Tundra
A 2022 Toyota Tundra CrewMax Limited photographed in Flushing, Queens , New York, USA. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Toyota Tundra problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Structure154 · ~121,000 mi
Service Brakes, Hydraulic97 · ~29,517 mi
Suspension81 · ~110,000 mi
Power Train51 · ~89,000 mi
Steering38 · ~115,729 mi
Unknown or Other30 · ~150,000 mi
Air Bags21 · ~126,000 mi
Fuel System, Gasoline16 · ~100,000 mi
Vehicle Speed Control14 · ~99,500 mi
Service Brakes13 · ~149,500 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Structure problems15432%121,000“spare tire” (16%)—
Service Brakes, Hydraulic problems9720%29,517“front brakes” (12%)$3,100
Suspension problems8117%110,000“lower ball” (33%)—
Power Train problems5111%89,000“rear differential” (16%)—
Steering388%115,729——
Unknown or Other306%150,000——
Air Bags214%126,000——
Fuel System, Gasoline163%100,000——
Vehicle Speed Control143%99,500——
Service Brakes133%149,500——
Tires133%61,500——
Wheels112%104,731——
Electrical System92%48,000——
Engine and Engine Cooling71%60,000——
Exterior Lighting71%95,000——
Seat Belts71%53,000——
Fuel/propulsion System61%150,000——
Service Brakes, Air51%59,000——
Engine41%80,000——
Parking Brake41%83,834——
Visibility41%3,600——
Equipment31%47,500——
Latches/locks/linkages31%40,000——
Electronic Stability Control10%37,561——
Interior Lighting10%60,000——
Seats10%208,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2010, with 51 complaints
2002: 1520022003: 192004: 3220042005: 402006: 1420062007: 212008: 1820082009: 402010: 512010512011: 172012: 1820122013: 152014: 2020142015: 222016: 2420162017: 242018: 1820182019: 262020: 920202021: 132022: 520222023: 32024: 820242025: 72026: 32026

n = 482 complaints · Source: NHTSA

2002 Toyota Tundra recalls (3)

Tap a recall to see the problem, the risk and the fix.

Structure:frame and members:underbody shieldsNov 18, 2009 · NHTSA campaign 09V444000 · 110,000 vehicles

Problem: Toyota is recalling model year 2000-2003 tundra vehicles originally sold in or currently registered in the following states: connecticut, delaware, illinois, indiana, kentucky, maine, maryland, massachusetts, michigan, minnesota, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin and the district of columbia. Excessive corrosion of the rear cross member may cause the separation of the spare tire stowed under the truck bed which would present a road hazard that could cause a crash. Also, corrosion of the rear cross member could affect the rear brake lines and the proportioning valve resulting in diminished braking capability.

Risk: Separation of the spare tire and diminished brake capacity could increase the risk of a crash.

Fix: Toyota is asking owners of the affected vehicles to remove the spare tire from under the vehicle until a remedy can be obtained. Dealers will inspect the rear cross member and related components, including the brake lines, and replace them if necessary. If the cross member does not need to be replaced, it will be sprayed with a corrosion protection compound. These services will be performed free of charge, however multiple visits to the dealer may be required. The safety recall is expected to begin on or about april 30, 2010. Owner may contact toyota at 1-800-331-4331.

Suspension:front:control arm:lower ball jointMay 17, 2005 · NHTSA campaign 05V225000 · 768,379 vehicles

Problem: On certain sport utility vehicles, due to a manufacturing issue in the front suspension lower ball joint, there is a possibility that the surface of the ball of the joint may have been scratched. The ball joint may eventually experience excessive wear and looseness, resulting in increased steering effort.

Risk: The lower ball joint may separate from the knuckle causing loss of steering control and a crash could occur.

Fix: Dealers will replace the front suspension lower ball joints free of charge. The recall began on july 5, 2005. Owners may contact toyota at 1-800-331-4331.

WheelsMay 1, 2002 · NHTSA campaign 02V129000 · 3,041 vehicles

Problem: On certain 4x2 vehicles equipped with an alloy wheel tire upgrade (options wm4, wm8, zl1-zl4, dh4, or dh5) installed by the processing centers in jacksonville, florida or commerce, georgia, a label identifying the spare tire as a temporary use spare tire was not installed. The upgrade includes 4 larger size tires with alloy wheels. The original spare tire/steel wheel is not part of the upgrade and was not changed.

Risk: Different operating characteristics can be experienced when the spare tire is installed on the vehicle.

Fix: Owners will be provided with a caution label and an insert for their owner's manual. Owner notification began july 15, 2002. Owners who do not receive the free remedy within a reasonable time should contact southeast toyota at 1-800-301-6859.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Frame corrosion (PE09049) — opened Oct 6, 2009, closed Jan 26, 2010, led to recall 09V444000.
  • Ball joint separation (EA04024) — opened Aug 20, 2004, closed Jul 8, 2005, led to recall 05V225000.
  • Front suspension ball joint breakage (PE04040) — opened Apr 13, 2004, closed Aug 20, 2004.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The dealership and Toyota Engagement Center refused to service the 2 recalls that was critical for the truck since October 2025. It was supposed to be including frame replacement and other parts but Toyota Engagement decided to active buy back option and took advantage of low offer to solve the…

Service Brakes · received Jul 12, 2026 · NHTSA complaint 11749814

Frame and crossmember is rusting. Has one hole on each side of the frame where the cross member is attached inside the frame.

Unknown or Other · received Apr 7, 2026 · NHTSA complaint 11729614

Frame failed inspection for holes in frame. Had part of frame welded and got inspected.11/01/2022. Had been turned down by Toyota dealer previously. Now with less than 10,000 miles added, has another location where frame has rusted thru , making inspection passing impossible. And driving dangerous…

Unknown or Other · received Mar 31, 2026 · NHTSA complaint 11728356

Toyota won’t cover the safety recalls on my truck

Unknown or Other · received Dec 29, 2025 · NHTSA complaint 11707586

Excessive frame corrosion and corrosion holes involving even rear subframe

Structure · received Dec 16, 2025 · NHTSA complaint 11705338

Other Toyota Tundra years

← 2001 Tundra · 2003 Tundra →

See all Toyota Tundra problems by year, every Toyota model, or the Toyota VIN decoder.

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Frequently asked questions

What are the most common problems with the 2002 Toyota Tundra?

Owners most often report structure, service brakes, hydraulic, suspension problems. The top one, structure, accounts for 154 complaints.

Was there a recall on the 2002 Toyota Tundra?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Toyota Tundra a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Tundra model years, the 2002 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.