2004 Toyota Tundra Suspension Problems

Source: NHTSA · Updated Sep 8, 2026 · 152 complaints analyzed

Owners have filed 152 complaints with NHTSA about suspension problems on the 2004 Toyota Tundra, 33% of all complaints for this model year. Half of the reports with a mileage happened before 88,733 miles. The words owners use most often: “lower ball” (32% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Lower ball: mentioned in 48 of 152 complaints (32%)
  • Suspension front control: mentioned in 12 of 152 complaints (8%)
  • Frame rusted: mentioned in 10 of 152 complaints (7%)
  • Fell off: mentioned in 10 of 152 complaints (7%)

At what mileage do suspension problems happen?

Based on 108 complaints that reported the odometer reading.

Under 10k miles2 · 2%
10k–25k miles2 · 2%
25k–50k miles8 · 7%
50k–75k miles22 · 20%
75k–100k miles29 · 27%
100k–150k miles31 · 29%
150k+ miles14 · 13%

How serious are the reports?

Of 152 complaints, 6 mention a crash, 4 an injury.

Toyota Tundra suspension complaints by model year

Peak: 2004, with 152 complaints
2000: 10020002001: 842002: 8120022003: 632004: 15220041522005: 762006: 9120062007: 572008: 2920082009: 22010: 3120102011: 52012: 420122013: 32014: 320142016: 32017: 120172019: 22020: 220202022: 42023: 720232024: 72025: 520252026: 2

n = 814 complaints · Source: NHTSA

Model yearSuspension complaintsShare of that yearMedian miles
2026 Tundra26%—
2025 Tundra54%—
2024 Tundra72%—
2023 Tundra72%27,142
2022 Tundra41%—
2020 Tundra24%15
2019 Tundra23%—
2017 Tundra11%—
2016 Tundra33%8,500
2014 Tundra33%2,118
2013 Tundra34%34,000
2012 Tundra43%90,627
2011 Tundra54%80,000
2010 Tundra3119%87,000
2009 Tundra25%35,989
2008 Tundra299%1,000
2007 Tundra5715%1,800
2006 Tundra9117%116,000
2005 Tundra7620%118,000
2004 Tundra15233%88,733
2003 Tundra6316%108,000
2002 Tundra8117%110,000
2001 Tundra8420%132,000
2000 Tundra10010%124,302

When owners reported it

Peak: 2007, with 25 complaints
2005: 5200552006: 22222007: 252007252008: 332009: 2200922010: 222011: 5201152012: 12122013: 182013182014: 11112015: 7201572016: 662017: 9201792019: 552020: 7202072021: 332022: 4202242023: 332024: 2202422026: 11

n = 152 complaints · Source: NHTSA

Related recalls (2)

Suspension:front:control arm:lower ball jointJan 19, 2007 · NHTSA campaign 07V013000 · 533,124 vehicles

Problem: On certain trucks and mini vans, due to possible improper finishing of the front suspension lower ball joint, some ball joints may experience an incidental deterioration of the internal lubrication. This may cause the ball joint to wear and loosen prematurely, which could result in increased steering effort, reduced vehicle self-centering, and noise in the front suspension.

Risk: In extreme cases, if the vehicle is continuously operated in this condition, the lower ball joint may separate from the knuckle and could cause a loss of vehicle control.

Fix: Dealers will replace the front suspension lower ball joints. The recall began on february 28, 2007. Owners may contact toyota at 1-800-331-4331.

Suspension:front:control arm:lower ball jointMay 17, 2005 · NHTSA campaign 05V225000 · 768,379 vehicles

Problem: On certain sport utility vehicles, due to a manufacturing issue in the front suspension lower ball joint, there is a possibility that the surface of the ball of the joint may have been scratched. The ball joint may eventually experience excessive wear and looseness, resulting in increased steering effort.

Risk: The lower ball joint may separate from the knuckle causing loss of steering control and a crash could occur.

Fix: Dealers will replace the front suspension lower ball joints free of charge. The recall began on july 5, 2005. Owners may contact toyota at 1-800-331-4331.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2004 Toyota Tundra. The contact stated that while driving approximately 40 MPH, there was an abnormal screeching sound coming from the vehicle. The contact then saw sparks coming from the rear driver’s side of the vehicle, and the driver’s side rear wheel was turned sideways…

Received Feb 17, 2026 · NHTSA complaint 11718541

This truck has a frame that is rusting out. It has rust holes and is now unsafe to drive.

Received Mar 19, 2024 · NHTSA complaint 11578243

The warranty work done on the frame of my Tundra that has since failed. The Bracket holding my SwayBar has broken off the frame and, more importantly, the frame has rusted to the point where there is now a hole in it. These are areas where the warranty work occurred.

Received Mar 19, 2024 · NHTSA complaint 11578237
Toyota Tundra
A 2022 Toyota Tundra CrewMax Limited photographed in Flushing, Queens , New York, USA. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Toyota Tundras have suspension problems?

No. NHTSA has 152 owner complaints about suspension for the 2004 Toyota Tundra (33% of the 466 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Toyota Tundra suspension?

Yes: 2 safety recalls list suspension. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do suspension problems start?

The median reported mileage is 88,733 miles: half of the reports with a mileage came before that.

What do owners say about suspension problems on the 2004 Toyota Tundra?

The most frequent phrase is “lower ball”, in 48 of 152 complaints, followed by “suspension front control” (12).

Other 2004 Toyota Tundra problems

See all 2004 Toyota Tundra problems or suspension problems across all Tundra years.