Volvo S40 Electrical System Problems

Source: NHTSA · Updated Nov 13, 2025 · 100 complaints analyzed

Owners have filed 100 complaints with NHTSA about electrical system problems on the Volvo S40 across 12 model years. The 2006 model year has the most (24). The words owners use most often: “key ignition” (7% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Key ignition: mentioned in 7 of 100 complaints (7%)
  • Windshield wipers: mentioned in 7 of 100 complaints (7%)

At what mileage do electrical system problems happen?

Based on 69 complaints that reported the odometer reading.

Under 10k miles6 · 9%
10k–25k miles5 · 7%
25k–50k miles8 · 12%
50k–75k miles21 · 30%
75k–100k miles10 · 14%
100k–150k miles12 · 17%
150k+ miles7 · 10%

How serious are the reports?

Of 100 complaints, 4 mention a crash, 4 a fire, 1 an injury.

Volvo S40 electrical system complaints by model year

Peak: 2006, with 24 complaints
2000: 132000132001: 102001102002: 5200252003: 3200332004: 112004112005: 192005192006: 242006242007: 5200752008: 4200842009: 1200912010: 1201012011: 420114

n = 100 complaints · Source: NHTSA

Model yearElectrical System complaintsShare of that yearMedian miles
2011 S40480%99,500
2010 S40111%—
2009 S40110%—
2008 S40425%69,900
2007 S40520%70,004
2006 S402441%74,500
2005 S401928%83,500
2004 S401123%51,000
2003 S40317%116,500
2002 S40519%30,000
2001 S401012%44,594
2000 S401311%54,500

When owners reported it

Peak: 2014, with 10 complaints
2000: 220002001: 72002: 120022003: 32004: 320042005: 52006: 520062007: 52008: 520082009: 22010: 620102011: 52012: 420122013: 52014: 102014102015: 92016: 620162017: 42018: 420182019: 12020: 420202021: 12024: 220242025: 1

n = 100 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists electrical system for the Volvo S40. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Odometer Fraud. The contact purchased a 2011 Volvo S40. It was discovered that there was a mileage discrepancy. The vehicle was a dealer sale. At the time of purchase, the mileage was 115,314. The contact stated that at the time of registration, it was discovered that the mileage was 350,000 on VIN…

Received Nov 13, 2025 · NHTSA complaint 11699264

The contact's wife owns a 2005 Volvo S40. The contact stated the vehicle was difficult to start for several days. Eventually, the failure progressed and the vehicle was not able to start. The check engine warning light was illuminated. The vehicle was repaired by the contact, a previous Volvo…

Received Mar 20, 2024 · NHTSA complaint 11578530

I got into a car accident today. The electrical wiring is constantly giving out and I had no idea my airbags wouldn't work until today when they did not deploy. My car hit the other car enough to move it several feet and no airbags.

Received Feb 5, 2024 · NHTSA complaint 11569920

After buying the vehicle on 7/9/21, the car started having problems with the cooling system. I took it to a repair shop and they said the cooling system was overfilled. The air problem continued. I took it back to the dealership who said they fixed it but it continued. I contacted the prior…

Received Aug 10, 2021 · NHTSA complaint 11428519

Having a coolant leakage, crash mode and safety alarm system check keeps coming on...when crash mode comes on...car just shuts off.

Received Nov 8, 2020 · NHTSA complaint 11373691
Volvo S40
2008 Volvo S40 photographed at the Montreal Auto Show.. Representative photo; appearance varies by model year. Photo: Bull-Doser, Public domain, via Wikimedia Commons.

Frequently asked questions

Do all Volvo S40s have electrical system problems?

No. NHTSA has 100 owner complaints about electrical system for the Volvo S40. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Volvo S40 electrical system?

No recall currently lists electrical system for this vehicle.

What do owners say about electrical system problems on the Volvo S40?

The most frequent phrase is “key ignition”, in 7 of 100 complaints, followed by “windshield wipers” (7).

See all Volvo S40 problems.