2004 Chevrolet Silverado 2500 Service Brakes, Hydraulic Problems

Source: NHTSA · Updated Jun 5, 2026 · 68 complaints analyzed

Owners have filed 68 complaints with NHTSA about service brakes, hydraulic problems on the 2004 Chevrolet Silverado 2500, 18% of all complaints for this model year. Half of the reports with a mileage happened before 63,491 miles. The words owners use most often: “brake lines” (49% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Brake lines: mentioned in 33 of 68 complaints (49%)
  • Pedal went: mentioned in 17 of 68 complaints (25%)
  • Severely rusted: mentioned in 7 of 68 complaints (10%)
  • Master cylinder: mentioned in 5 of 68 complaints (7%)

At what mileage do service brakes, hydraulic problems happen?

Based on 67 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles10 · 15%
25k–50k miles14 · 21%
50k–75k miles18 · 27%
75k–100k miles12 · 18%
100k–150k miles12 · 18%
150k+ miles1 · 1%

How serious are the reports?

Of 68 complaints, 4 mention a crash, 1 an injury.

Chevrolet Silverado 2500 service brakes, hydraulic complaints by model year

Peak: 2002, with 117 complaints
1996: 1199611997: 21211998: 301998301999: 38382000: 532000532001: 78782002: 11720021172003: 1161162004: 682004682005: 26262006: 242006242007: 992008: 2200822009: 222016: 1201612018: 112020: 3202032024: 112026: 120261

n = 592 complaints · Source: NHTSA

Model yearService Brakes, Hydraulic complaintsShare of that yearMedian miles
2026 Silverado 2500110%24,052
2024 Silverado 250011%1,700
2020 Silverado 250033%74,000
2018 Silverado 250012%84,200
2016 Silverado 250011%52,000
2009 Silverado 250023%25,903
2008 Silverado 250021%11,540
2007 Silverado 250094%27,606
2006 Silverado 25002413%38,655
2005 Silverado 25002610%44,000
2004 Silverado 25006818%63,491
2003 Silverado 250011626%68,650
2002 Silverado 250011733%68,500
2001 Silverado 25007826%77,229
2000 Silverado 25005340%85,000
1999 Silverado 25003847%91,000
1998 Silverado 25003041%36,000
1997 Silverado 25002133%20,000
1996 Silverado 2500150%—

When owners reported it

Peak: 2011, with 26 complaints
2006: 3200632007: 5200752008: 4200842009: 4200942010: 132010132011: 262011262012: 9201292013: 1201312014: 2201422016: 120161

n = 68 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists service brakes, hydraulic for the 2004 Chevrolet Silverado 2500. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Tl* the contact owns a 2004 chevrolet silverado 2500 hd. While driving 45 mph, the brake pedal was depressed but the vehicle hesitated to respond without warning. The vehicle eventually stopped. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 137,000…

Received Apr 19, 2016 · NHTSA complaint 10860239

Tl* the contact owns a 2004 chevrolet silverado 2500. While driving 20 mph and attempting to engage the brakes, the brakes became inoperable and all of the brake fluid leaked. The vehicle was towed to an independent mechanic. The technician diagnosed that the brake lines needed to be replaced. The…

Received Oct 28, 2014 · NHTSA complaint 10650818

Driving a 2004 chevrolet 2500hd 4x4 6 liter crew cab with 143005 miles. Traveling at 55 mph as i approached my turn onto a side street at approximately 100 yards out i applied brakes to reduce speed to 15/20 mph to make 90 degree downhill right turn. I experienced a very spongy brake for a couple…

Received Jul 14, 2014 · NHTSA complaint 10614431

Frequently asked questions

Do all 2004 Chevrolet Silverado 2500s have service brakes, hydraulic problems?

No. NHTSA has 68 owner complaints about service brakes, hydraulic for the 2004 Chevrolet Silverado 2500 (18% of the 368 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Chevrolet Silverado 2500 service brakes, hydraulic?

No recall currently lists service brakes, hydraulic for this vehicle.

At what mileage do service brakes, hydraulic problems start?

The median reported mileage is 63,491 miles: half of the reports with a mileage came before that.

What do owners say about service brakes, hydraulic problems on the 2004 Chevrolet Silverado 2500?

The most frequent phrase is “brake lines”, in 33 of 68 complaints, followed by “pedal went” (17).

Other 2004 Chevrolet Silverado 2500 problems

See all 2004 Chevrolet Silverado 2500 problems or service brakes, hydraulic problems across all Silverado 2500 years.