2004 Chevrolet Silverado 2500 Service Brakes Problems

Source: NHTSA · Updated Jun 5, 2026 · 99 complaints analyzed

Owners have filed 99 complaints with NHTSA about service brakes problems on the 2004 Chevrolet Silverado 2500, 27% of all complaints for this model year. Half of the reports with a mileage happened before 103,000 miles. The words owners use most often: “brake lines” (55% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Brake lines: mentioned in 54 of 99 complaints (55%)
  • Pedal went: mentioned in 40 of 99 complaints (40%)
  • Master cylinder: mentioned in 10 of 99 complaints (10%)
  • Line burst: mentioned in 5 of 99 complaints (5%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical service brakes repair on the 2004 Chevrolet Silverado 2500 at $2,750, and half of them between $1,400 and $2,900.

Based on 13 NHTSA complaints about this problem alone that state a repair bill or quote (2012–2016), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do service brakes problems happen?

Based on 97 complaints that reported the odometer reading.

Under 10k miles1 · 1%
10k–25k miles2 · 2%
25k–50k miles10 · 10%
50k–75k miles19 · 20%
75k–100k miles14 · 14%
100k–150k miles36 · 37%
150k+ miles15 · 15%

How serious are the reports?

Of 99 complaints, 8 mention a crash, 1 a fire, 2 an injury.

Chevrolet Silverado 2500 service brakes complaints by model year

Peak: 2003, with 127 complaints
1997: 219971998: 11999: 819992000: 252001: 5520012002: 882003: 12720031272004: 992005: 4520052006: 462007: 1320072008: 22009: 320092010: 12012: 220122013: 92014: 220142015: 372016: 1320162017: 52019: 620192020: 162021: 1220212022: 112023: 320232024: 382026: 12026

n = 670 complaints · Source: NHTSA

When owners reported it

Peak: 2014, with 32 complaints
2012: 112012112013: 312013312014: 322014322015: 112015112016: 7201672017: 3201732018: 1201812019: 2201922023: 120231

n = 99 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists service brakes for the 2004 Chevrolet Silverado 2500. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Hydraboost piston blew out, lost brakes and steering. Almost wrecked vehicle.

Received Dec 20, 2023 · NHTSA complaint 11561107

I have changed all 4 new tires in 4 different times every yrs not sure if that a wheel problem. And also fix my fuel injection system that was give me a problem in the past. Now i replace all new rotor brake discs and pad in 30 minutes out from a mechanical shop it's show a engine light now saying…

Received Dec 17, 2019 · NHTSA complaint 11289545

Brake lines failed after having already been replaced. Factory lines corroded through and truck was scary to slow down. Was fortunate to be going at low speeds in a residential area - but glad there were no kids around and i needed to brake quickly!

Received Jun 8, 2019 · NHTSA complaint 11218655

Frequently asked questions

Do all 2004 Chevrolet Silverado 2500s have service brakes problems?

No. NHTSA has 99 owner complaints about service brakes for the 2004 Chevrolet Silverado 2500 (27% of the 368 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Chevrolet Silverado 2500 service brakes?

No recall currently lists service brakes for this vehicle.

At what mileage do service brakes problems start?

The median reported mileage is 103,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix service brakes problems on the 2004 Chevrolet Silverado 2500?

Owners report a typical cost of $2,750 (half paid between $1,400 and $2,900), from 13 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about service brakes problems on the 2004 Chevrolet Silverado 2500?

The most frequent phrase is “brake lines”, in 54 of 99 complaints, followed by “pedal went” (40).

Other 2004 Chevrolet Silverado 2500 problems

See all 2004 Chevrolet Silverado 2500 problems or service brakes problems across all Silverado 2500 years.