2004 Chevrolet Silverado 2500 Problems, Complaints & Recalls

Source: NHTSA · Updated Jun 5, 2026 · 368 owner complaints analyzed

Compared with other Silverado 2500 years
Far more complaints than other years 2nd of 32 for complaints
Safety recalls
None on file
NHTSA crash rating
Not rated

Owners have filed 368 complaints with NHTSA about the 2004 Chevrolet Silverado 2500. That ranks 2nd out of 32 Silverado 2500 model years for complaints. The most reported problem area is electrical system (105 complaints, 29%), typically at around 67,700 miles. Complaints mention 19 crashes, 10 fires, 10 injuries. There are no safety recalls on file for this model year.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Chevrolet Silverado 2500 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System105 · ~67,700 mi
Service Brakes99 · ~103,000 mi
Service Brakes, Hydraulic68 · ~63,491 mi
Engine and Engine Cooling23 · ~73,900 mi
Steering16 · ~35,225 mi
Power Train15 · ~85,882 mi
Engine14 · ~93,500 mi
Suspension12 · ~70,913 mi
Fuel System, Gasoline11 · ~58,619 mi
Wheels9 · ~60,750 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System problems10529%67,700“instrument cluster” (11%)$950
Service Brakes problems9927%103,000“brake lines” (55%)$2,750
Service Brakes, Hydraulic problems6818%63,491“brake lines” (49%)—
Engine and Engine Cooling236%73,900——
Steering164%35,225——
Power Train154%85,882——
Engine144%93,500——
Suspension123%70,913——
Fuel System, Gasoline113%58,619——
Wheels92%60,750——
Fuel System, Diesel82%95,000——
Vehicle Speed Control62%72,500——
Fuel/propulsion System51%106,500——
Tires51%93,000——
Unknown or Other51%143,005——
Air Bags41%34,750——
Structure41%98,000——
Visibility41%68,000——
Equipment21%76,500——
Exterior Lighting21%108,500——
Fuel System, Other21%67,839——
Latches/locks/linkages10%65,025——
Parking Brake10%70,249——
Service Brakes, Electric10%60,500——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2011, with 51 complaints
2005: 1200512006: 17172007: 422007422008: 33332009: 292009292010: 39392011: 512011512012: 26262013: 382013382014: 42422015: 162015162016: 13132017: 7201772018: 552019: 4201942020: 222021: 1202112023: 112026: 120261

n = 368 complaints · Source: NHTSA

2004 Chevrolet Silverado 2500 recalls (0)

No safety recalls are on file for the 2004 Chevrolet Silverado 2500.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2004 Chevrolet Silverado 2500. The contact stated that while driving 60-65 MPH, the vehicle experienced reduced power and went into LIMP Mode. The contact pulled over to the side of the road. The contact turned off and restarted the vehicle after several minutes, as per the…

Power Train · received Jun 5, 2026 · NHTSA complaint 11742282

Hydraboost piston blew out, lost brakes and steering. Almost wrecked vehicle.

Service Brakes · received Dec 20, 2023 · NHTSA complaint 11561107

The transfer case wore a pine hole in the case from the oil pump spring lock not securing movement causing me to loose all oil from transfer case. This left me stranded when I could not shift into 4 wheel drive the could not get it to re- engage 2wheel drive. This could have possibly caused…

Power Train · received Nov 18, 2021 · NHTSA complaint 11440880

Cant remember what happened i black out and woke up with cops around me. The front end of the truck is wrecked. Airbags did not deploy.

Air Bags · received Sep 5, 2020 · NHTSA complaint 11353349

Hydro boost has failed. It was discovered by gardnerville auto in gardnerville, nevada . On wednesday 1/15/2020. I contacted general motors and they said there no recalls on this vehicle. They showed old recalls on lighting and power steering but nothing on the hydro boost. The garage shows three…

Unknown or Other · received Jan 20, 2020 · NHTSA complaint 11300497

Other Chevrolet Silverado 2500 years

← 2003 Silverado 2500 · 2005 Silverado 2500 →

See all Chevrolet Silverado 2500 problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

Similar Chevrolet models

Embed this 2004 Chevrolet Silverado 2500 badge on your site

Copy this code into your blog or forum post. It shows live complaint and recall counts and links back here.

Frequently asked questions

What are the most common problems with the 2004 Chevrolet Silverado 2500?

Owners most often report electrical system, service brakes, service brakes, hydraulic problems. The top one, electrical system, accounts for 105 complaints.

Was there a recall on the 2004 Chevrolet Silverado 2500?

No safety recalls are on file for this model year.

Was the 2004 Chevrolet Silverado 2500 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Silverado 2500 model years, the 2004 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.