1996 Dodge Grand Caravan Fuel System, Gasoline Problems

Source: NHTSA · Updated Apr 1, 2022 · 174 complaints analyzed

Owners have filed 174 complaints with NHTSA about fuel system, gasoline problems on the 1996 Dodge Grand Caravan, 15% of all complaints for this model year. Half of the reports with a mileage happened before 93,662 miles. The words owners use most often: “fuel tank” (33% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel tank: mentioned in 57 of 174 complaints (33%)
  • Please provide: mentioned in 12 of 174 complaints (7%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical fuel system, gasoline repair on the 1996 Dodge Grand Caravan at $870, and half of them between $560 and $1,500.

Based on 9 NHTSA complaints about this problem alone that state a repair bill or quote (1999–2005), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do fuel system, gasoline problems happen?

Based on 13 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles0 · 0%
25k–50k miles1 · 8%
50k–75k miles1 · 8%
75k–100k miles5 · 38%
100k–150k miles4 · 31%
150k+ miles2 · 15%

How serious are the reports?

Of 174 complaints, 1 mention a crash, 11 a fire.

Dodge Grand Caravan fuel system, gasoline complaints by model year

Peak: 1996, with 174 complaints
1995: 6199561996: 1741741997: 301997301998: 21211999: 111999112000: 20202001: 152001152002: 15152003: 7200372004: 11112005: 182005182006: 332007: 8200782009: 112010: 4201042011: 10102012: 5201252013: 222017: 2201722019: 22

n = 365 complaints · Source: NHTSA

Model yearFuel System, Gasoline complaintsShare of that yearMedian miles
2019 Grand Caravan21%12,226
2017 Grand Caravan20%69,245
2013 Grand Caravan20%109,000
2012 Grand Caravan51%140,000
2011 Grand Caravan102%179,500
2010 Grand Caravan40%29,440
2009 Grand Caravan10%34,000
2007 Grand Caravan84%74,500
2006 Grand Caravan31%68,500
2005 Grand Caravan182%70,000
2004 Grand Caravan119%90,000
2003 Grand Caravan73%52,500
2002 Grand Caravan155%25,450
2001 Grand Caravan155%94,000
2000 Grand Caravan205%111,500
1999 Grand Caravan113%132,218
1998 Grand Caravan214%105,000
1997 Grand Caravan305%113,500
1996 Grand Caravan17415%93,662
1995 Grand Caravan66%174,802

When owners reported it

Peak: 2002, with 37 complaints
1996: 3199631997: 191997191998: 9199891999: 281999282000: 262000262001: 322001322002: 372002372003: 7200372004: 3200432005: 6200562007: 1200712008: 2200822014: 120141

n = 174 complaints · Source: NHTSA

Related recalls (4)

Fuel system, gasoline:fuel injection systemSep 13, 2000 · NHTSA campaign 00V268000 · 1,163,000 vehicles

Problem: Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.

Risk: Fuel leakage in the presence of an ignition source can result in a fire.

Fix: Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.

Fuel system, gasoline:delivery:fuel pumpAug 9, 1999 · NHTSA campaign 99V216000 · 635,469 vehicles

Problem: Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.

Risk: If a fuel leak occurs in the presence of an ignition source, a fire could occur.

Fix: Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.

Fuel system, gasoline:storage:tank assembly:filler pipe and capJan 16, 1996 · NHTSA campaign 96V002000 · 265,000 vehicles

Problem: A static electric charge can build up on the ungrounded metal section of the fuel filler tube.

Risk: This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.

Fix: Dealers will install a ground strap for the fuel filler tube.

Fuel system, gasoline:delivery:hoses, lines/piping, and fittingsDec 8, 1995 · NHTSA campaign 95V236000 · 80,000 vehicles

Problem: The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.

Risk: Fuel leakage increases the potential for a vehicle fire.

Fix: Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Fuel leaking from the fuel tank and the injection base. Start january 20 ,2014. I am a new owner. *tr

Received Jan 29, 2014 · NHTSA complaint 10562047

1996 dodge grand caravan with leaking fuel tank. Consumer states that she did a search on the internet for recalls and found several for her vehicle. She states that she never received any paperwork from the manufacturer about the recalls. *kb

Received May 16, 2008 · NHTSA complaint 10228430

Tl*the contact owns a 1996 dodge grand caravan. The contact had the vehicle repaired according to recall nhtsa campaign id number 00v268000 (fuel system, gasoline:fuel injection system) in 2005. While driving approximately 35 mph, he smelled a mild burning odor. Minutes later, he noticed smoke…

Received Apr 9, 2008 · NHTSA complaint 10223788

Frequently asked questions

Do all 1996 Dodge Grand Caravans have fuel system, gasoline problems?

No. NHTSA has 174 owner complaints about fuel system, gasoline for the 1996 Dodge Grand Caravan (15% of the 1,157 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 1996 Dodge Grand Caravan fuel system, gasoline?

Yes: 4 safety recalls list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do fuel system, gasoline problems start?

The median reported mileage is 93,662 miles: half of the reports with a mileage came before that.

How much does it cost to fix fuel system, gasoline problems on the 1996 Dodge Grand Caravan?

Owners report a typical cost of $870 (half paid between $560 and $1,500), from 9 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about fuel system, gasoline problems on the 1996 Dodge Grand Caravan?

The most frequent phrase is “fuel tank”, in 57 of 174 complaints, followed by “please provide” (12).

Other 1996 Dodge Grand Caravan problems

See all 1996 Dodge Grand Caravan problems or fuel system, gasoline problems across all Grand Caravan years.