Dodge Grand Caravan Fuel System, Gasoline Problems
Owners have filed 365 complaints with NHTSA about fuel system, gasoline problems on the Dodge Grand Caravan across 20 model years. The 1996 model year has the most (174). The words owners use most often: “fuel tank” (24% of reports).
- 365fuel system, gasoline complaints
- —median miles at failure
- 4mention a crash
- 2mention an injury
- 6related recalls
- $1,100typical repair cost reported by owners
- 16%of reports with a speed happened at 50+ mph
What owners describe
Phrases that appear unusually often in these complaints compared with complaints about other cars.
- Fuel tank: mentioned in 88 of 365 complaints (24%)
How much does it cost to fix?
Owners who wrote down what they paid or were quoted put the typical fuel system, gasoline repair on the Dodge Grand Caravan at $1,100, and half of them between $750 and $1,450.
Based on 19 NHTSA complaints about this problem alone that state a repair bill or quote (1999–2015), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.
At what mileage do fuel system, gasoline problems happen?
Based on 123 complaints that reported the odometer reading.
How serious are the reports?
Of 365 complaints, 4 mention a crash, 21 a fire, 2 an injury.
Dodge Grand Caravan fuel system, gasoline complaints by model year
| Model year | Fuel System, Gasoline complaints | Share of that year | Median miles |
|---|---|---|---|
| 2019 Grand Caravan | 2 | 1% | 12,226 |
| 2017 Grand Caravan | 2 | 0% | 69,245 |
| 2013 Grand Caravan | 2 | 0% | 109,000 |
| 2012 Grand Caravan | 5 | 1% | 140,000 |
| 2011 Grand Caravan | 10 | 2% | 179,500 |
| 2010 Grand Caravan | 4 | 0% | 29,440 |
| 2009 Grand Caravan | 1 | 0% | 34,000 |
| 2007 Grand Caravan | 8 | 4% | 74,500 |
| 2006 Grand Caravan | 3 | 1% | 68,500 |
| 2005 Grand Caravan | 18 | 2% | 70,000 |
| 2004 Grand Caravan | 11 | 9% | 90,000 |
| 2003 Grand Caravan | 7 | 3% | 52,500 |
| 2002 Grand Caravan | 15 | 5% | 25,450 |
| 2001 Grand Caravan | 15 | 5% | 94,000 |
| 2000 Grand Caravan | 20 | 5% | 111,500 |
| 1999 Grand Caravan | 11 | 3% | 132,218 |
| 1998 Grand Caravan | 21 | 4% | 105,000 |
| 1997 Grand Caravan | 30 | 5% | 113,500 |
| 1996 Grand Caravan | 174 | 15% | 93,662 |
| 1995 Grand Caravan | 6 | 6% | 174,802 |
When owners reported it
Related recalls (6)
Fuel system, gasoline:delivery:fuel pump; fuel system, gasoline:storage:tank assembly
Model years: 2016, 2017, 2018, 2019
Problem: Vantage Mobility International, LLC (Vantage) is recalling certain Vantage-modified 2016-2019 Dodge Grand Caravan vehicles. The fuel pump gasket may deteriorate, allowing fuel to leak.
Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire.
Fix: Vantage will notify owners, and will provide parts and reimbursement to owners for repair facilities to replace the fuel tank gasket, free of charge. The recall began May 19, 2020. Owners may contact Vantage customer service at 1-800-488-9082.
Fuel system, gasoline:storage:tank assembly
Model years: 2002
Problem: On certain mini vans, the fuel tank control valve weld joint could separate resulting in a possible fuel leak.
Risk: Fuel leakage in the presence of an ignition source can result in an underbody fire.
Fix: Dealers will inspect the fuel tank and replace it if necessary. Owner notification began october 28, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.
Fuel system, gasoline:fuel injection system
Model years: 1996, 1997, 1998, 1999, 2000
Problem: Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk: Fuel leakage in the presence of an ignition source can result in a fire.
Fix: Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on january 25, 2002. Due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. However, if a vehicle is leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.
Fuel system, gasoline:delivery:fuel pump
Model years: 1996
Problem: Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Risk: If a fuel leak occurs in the presence of an ignition source, a fire could occur.
Fix: Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.
Fuel system, gasoline:storage:tank assembly:filler pipe and cap
Model years: 1996
Problem: A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Risk: This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
Fix: Dealers will install a ground strap for the fuel filler tube.
Fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Model years: 1996
Problem: The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Risk: Fuel leakage increases the potential for a vehicle fire.
Fix: Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.
What owners report
Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.
The contact owns a 2017 Dodge Grand Caravan. The contact stated while driving approximately 25 MPH, the vehicle stalled in the middle of the roadway an dfailed to restart. The contact stated that there was smoke coming from the engine bay. There was not warning light illuminated. The vehicle was…
The contact owns a 2011 Dodge Grand Caravan. The contact stated that the engine turned over, but the vehicle failed to start. The contact became aware that the jumper ends were burned. There was no fuel entering the engine. The contact stated that the silicon on the relays needed to be replaced and…
The contact owns a 2019 Dodge Grand Caravan. The contact stated that while the vehicle was parked, there was an abnormally strong fuel odor detected. The contact stated that fuel was leaking from the fuel tank onto the ground. The vehicle was towed to the dealer, where the fuel tank and fuel pump…
The contact owns a 2011 Dodge Grand Caravan. The contact stated that while attempting to start the vehicle, the engine failed to turn over. The contact stated that the battery was replaced; however, the failure recurred. The vehicle was diagnosed by an independent mechanic as battery failure due to…
The contact owns a 2012 Dodge Grand Caravan. The contact stated he was unable to start the vehicle. The vehicle was not diagnosed or repaired. A dealer was not contacted. The vehicle was not repaired. The manufacturer had not been informed of the failure. The failure mileage was approximately…
Frequently asked questions
Do all Dodge Grand Caravans have fuel system, gasoline problems?
No. NHTSA has 365 owner complaints about fuel system, gasoline for the Dodge Grand Caravan. Complaint data shows that the problem is reported, not how many of all cars sold are affected.
Was there a recall on the Dodge Grand Caravan fuel system, gasoline?
Yes: 6 safety recalls list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.
How much does it cost to fix fuel system, gasoline problems on the Dodge Grand Caravan?
Owners report a typical cost of $1,100 (half paid between $750 and $1,450), from 19 complaints that state a repair bill or quote, in 2026 dollars.
What do owners say about fuel system, gasoline problems on the Dodge Grand Caravan?
The most frequent phrase is “fuel tank”, in 88 of 365 complaints.
Other Dodge Grand Caravan problems
- Electrical System problems (4,325)
- Air Bags problems (1,642)
- Power Train problems (1,410)
- Engine problems (1,027)
- Structure problems (907)
- Engine and Engine Cooling problems (743)
- Steering problems (701)
- Service Brakes, Hydraulic problems (583)
See all Dodge Grand Caravan problems.