2004 Ford F-150 Suspension Problems

Source: NHTSA · Updated Sep 16, 2026 · 118 complaints analyzed

Owners have filed 118 complaints with NHTSA about suspension problems on the 2004 Ford F-150, 6% of all complaints for this model year. Half of the reports with a mileage happened before 14,531 miles. The words owners use most often: “rear end” (11% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Rear end: mentioned in 13 of 118 complaints (11%)
  • Front coil: mentioned in 10 of 118 complaints (8%)

At what mileage do suspension problems happen?

Based on 96 complaints that reported the odometer reading.

Under 10k miles44 · 46%
10k–25k miles12 · 13%
25k–50k miles11 · 11%
50k–75k miles10 · 10%
75k–100k miles9 · 9%
100k–150k miles9 · 9%
150k+ miles1 · 1%

How serious are the reports?

Of 118 complaints, 2 mention a crash, 1 an injury.

Ford F-150 suspension complaints by model year

Peak: 1997, with 204 complaints
1995: 4419951996: 211997: 2042041998: 13219981999: 432000: 412001: 3520012002: 202003: 142004: 11820042005: 492006: 252007: 1620072008: 112009: 42010: 1620102011: 142012: 192013: 2020132014: 102015: 112016: 1720162017: 122018: 232019: 1120192020: 92021: 132022: 1420222023: 82024: 32025: 12025

n = 978 complaints · Source: NHTSA

Model yearSuspension complaintsShare of that yearMedian miles
2025 F-15011%—
2024 F-15032%845
2023 F-15082%178
2022 F-150142%35,301
2021 F-150131%59,500
2020 F-15091%21,300
2019 F-150111%35,050
2018 F-150231%24,000
2017 F-150121%23,900
2016 F-150171%32,500
2015 F-150111%33,985
2014 F-150101%50,000
2013 F-150201%16,000
2012 F-150191%79,500
2011 F-150141%70,531
2010 F-150162%23,500
2009 F-15041%17,525
2008 F-150113%61,000
2007 F-150163%55,800
2006 F-150254%52,000
2005 F-150494%57,000
2004 F-1501186%14,531
2003 F-150143%29,500
2002 F-150202%64,125
2001 F-150353%66,000
2000 F-150414%65,000
1999 F-150434%89,000
1998 F-15013210%122,160
1997 F-1502047%86,335
1996 F-150216%91,800
1995 F-150447%117,000

When owners reported it

Peak: 2004, with 39 complaints
2004: 392004392005: 23232006: 5200652007: 112008: 1200812009: 332010: 4201042011: 552012: 4201242013: 552014: 112014112015: 332016: 4201642017: 112018: 3201832019: 112020: 1202012022: 222023: 220232

n = 118 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists suspension for the 2004 Ford F-150. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

There are large holes in the frame, and the shackles are ready to fall off. Suspension is falling apart. Brakes are not safe for stopping power for the vehicle. Mastertech at ziegler tire.

Received Sep 14, 2023 · NHTSA complaint 11544511

Frame Failure, A licensed technician said my vehicle is dangerous to drive and cannot be fixed because of the advanced rusting of the frame. As I read the history of some Ford Trucks I find this is a continuing problem with no recalls and wonder why they can continue to manufacture faulty…

Received Jan 19, 2023 · NHTSA complaint 11502560

There hasn't been any accidents but the rails underneath of the truck bed are rotting completely off the truck and I feel that would be a safety problem if it collapses and I don't understand why they're so rusty when the rest of the truck is not it this could be a problem!

Received Apr 9, 2022 · NHTSA complaint 11460277
Ford F-150
Ford F-150 (fourteenth generation) at Rutesheimer Autoschau 2025. Representative photo; appearance varies by model year. Photo: Alexander Migl, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2004 Ford F-150s have suspension problems?

No. NHTSA has 118 owner complaints about suspension for the 2004 Ford F-150 (6% of the 2,029 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2004 Ford F-150 suspension?

No recall currently lists suspension for this vehicle.

At what mileage do suspension problems start?

The median reported mileage is 14,531 miles: half of the reports with a mileage came before that.

What do owners say about suspension problems on the 2004 Ford F-150?

The most frequent phrase is “rear end”, in 13 of 118 complaints, followed by “front coil” (10).

Other 2004 Ford F-150 problems

See all 2004 Ford F-150 problems or suspension problems across all F-150 years.