1996 Ford F-250 Problems, Complaints & Recalls

Source: NHTSA · Updated Sep 9, 2023 · 176 owner complaints analyzed

Compared with other F-250 years
About as many complaints as other years 10th of 24 for complaints
NHTSA crash rating
Not rated

Owners have filed 176 complaints with NHTSA about the 1996 Ford F-250. That ranks 10th out of 24 F-250 model years for complaints. The most reported problem area is tires (35 complaints, 20%), typically at around 130,373 miles. Complaints mention 10 crashes, 25 fires, 3 injuries. There are 4 safety recalls covering this model year. NHTSA has opened 2 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 1996 Ford F-250 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Tires35 · ~130,373 mi
Engine and Engine Cooling28 · ~115,773 mi
Power Train19
Steering17 · ~171,640 mi
Vehicle Speed Control16 · ~164,000 mi
Service Brakes, Hydraulic15 · ~106,000 mi
Suspension14
Electrical System11 · ~175,025 mi
Fuel System, Gasoline9 · ~106,338 mi
Fuel/propulsion System5 · ~147,500 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Tires3520%130,373——
Engine and Engine Cooling2816%115,773——
Power Train1911%———
Steering1710%171,640——
Vehicle Speed Control169%164,000——
Service Brakes, Hydraulic159%106,000——
Suspension148%———
Electrical System116%175,025——
Fuel System, Gasoline95%106,338——
Fuel/propulsion System53%147,500——
Seat Belts53%112,512——
Structure53%96,000——
Seats42%110,000——
Equipment32%———
Unknown or Other32%192,000——
Wheels32%———
Exterior Lighting21%108,000——
Fuel System, Diesel11%104,692——
Trailer Hitches11%———
Visibility11%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2000, with 31 complaints
1996: 1119961997: 171998: 1419981999: 132000: 312000312001: 212002: 1520022003: 32004: 220042005: 72006: 1020062007: 32008: 620082009: 42010: 220102011: 32012: 120122013: 22014: 420142015: 22016: 120162017: 12019: 120192022: 12023: 12023

n = 176 complaints · Source: NHTSA

1996 Ford F-250 recalls (4)

Tap a recall to see the problem, the risk and the fix.

Vehicle speed controlAug 1, 2006 · NHTSA campaign 06V286000 · 1,200,000 vehicles

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke or burn and an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on august 7, 2006. Owners may contact ford at 1-866-436-7332. (note: also see recalls 05v017 and 05v388)

Vehicle speed controlSep 7, 2005 · NHTSA campaign 05V388000 · 4,500,000 vehicles

Problem: On certain pickup trucks and sport utility vehicles equipped with speed control, the speed control deactivation switch may overheat, smoke, or burn.

Risk: A fire at the switch could occur.

Fix: By letter dated september 12, 2005, owners were instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected. Owners who have had their speed control deactivated are being notified that parts will be available and advised to make an appointment to reconnect the speed control beginning in february 2006. Owners who did not have their speed control deactivated are being notified to have their system remedied beginning in february 2006. Owners are urged to avail themselves of the free disconnect service as soon as possible because of the significant risk of fire. Owners may contact ford at 1-800-392-3673. (note: also see recalls 05v017 and 06v286)

Equipment:other:labelsAug 29, 1996 · NHTSA campaign 96V161000 · 134,770 vehicles

Problem: The certification labels on the involved vehicles has incorrect rear tire inflation pressure designations. This does not comply with fmvss no. 120, "tire selection and rims for motor vehicles other than passenger cars."

Risk: Incorrect inflation pressures could cause premature wear of the rear tires. .

Fix: Owners will be provided with correct certification labels and instructions for installing these labels. Dealers can install this label if the owner so desires.

Structure:frame and membersAug 1, 1996 · NHTSA campaign 96V146000 · 200 vehicles

Problem: The crossmember frame gussets were installed with undersized threaded fasteners following a breakdown of the production rivet gun that is generally used. This gusset is the attachment point for the rear strap of the mid-ship fuel tank.

Risk: The subject fasteners can separate causing in the rear strap of the affected fuel tank to become disconnected. A loose or disconnected rear strap allows the fuel tank to possibly contact the road surface increasing the risk of a vehicle fire.

Fix: Dealers will replace the crossmember gusset fasteners with the specified alternative fasteners (bolts).

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Engine compartment fires (EA05005) — opened Mar 22, 2005, closed Aug 2, 2006, led to recall 05V388000.
  • Separated front suspension (PE96052) — opened Aug 23, 1996, closed Jan 27, 1997.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Cruise control switch began smoking, disconnected it and took it to Awesome Ford of Chehalis, WA for recall service sometime in June or July. Service tech found that brake fluid had wicked its way up electrical harness into cruise control servo, necessitating replacement in order to complete recall…

Vehicle Speed Control · received Sep 9, 2023 · NHTSA complaint 11543544

A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage. About 5 gallons of fuel spilled out of fill tube.

Fuel/propulsion System · received Jun 16, 2022 · NHTSA complaint 11469663

Fuel running out fount tank in driveway with selector on rear tank

Fuel/propulsion System · received Apr 15, 2019 · NHTSA complaint 11196563

Excess fuel from rear tank is returned to front tank causing fuel overfill and fuel leak.

Fuel/propulsion System · received Sep 21, 2017 · NHTSA complaint 11024911

Front fuel tank stopped working. Vehicle runs using rear fuel tank. If i take off the front tank fuel cap, gas pours out sometimes sprays ( about 8 ounces or so) . Front fuel tank seems to become pressurized. This can happen every time you drive it ( if you remove the front cap). In my opinion this…

Fuel/propulsion System · received Feb 23, 2016 · NHTSA complaint 10837715

Other Ford F-250 years

← 1995 F-250 · 1997 F-250 →

See all Ford F-250 problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 1996 Ford F-250?

Owners most often report tires, engine and engine cooling, power train problems. The top one, tires, accounts for 35 complaints.

Was there a recall on the 1996 Ford F-250?

Yes, 4 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 1996 Ford F-250 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-250 model years, the 1996 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.