2004 Ford F-250 Problems, Complaints & Recalls

Source: NHTSA · Updated Sep 15, 2026 · 154 owner complaints analyzed

Compared with other F-250 years
About as many complaints as other years 12th of 24 for complaints
NHTSA crash rating
Not rated

Owners have filed 154 complaints with NHTSA about the 2004 Ford F-250. That ranks 12th out of 24 F-250 model years for complaints. The most reported problem area is engine and engine cooling (44 complaints, 29%), typically at around 9,800 miles. Complaints mention 8 crashes, 4 fires, 5 injuries. There are 2 safety recalls covering this model year. NHTSA has opened 2 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Ford F-250 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling44 · ~9,800 mi
Electrical System36 · ~124,000 mi
Engine19 · ~129,000 mi
Vehicle Speed Control19 · ~5,100 mi
Power Train12 · ~101,000 mi
Steering10 · ~135,000 mi
Tires10 · ~33,286 mi
Fuel/propulsion System9 · ~140,000 mi
Fuel System, Gasoline6 · ~66,900 mi
Service Brakes6 · ~103,274 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling4429%9,800——
Electrical System3623%124,000——
Engine1912%129,000——
Vehicle Speed Control1912%5,100——
Power Train128%101,000——
Steering106%135,000——
Tires106%33,286——
Fuel/propulsion System96%140,000——
Fuel System, Gasoline64%66,900——
Service Brakes64%103,274——
Fuel System, Diesel53%55,079——
Air Bags43%6,000——
Service Brakes, Hydraulic43%56,000——
Structure43%67,770——
Seat Belts21%33,500——
Suspension21%———
Unknown or Other21%200,000——
Child Seat11%18,000——
Electronic Stability Control11%16——
Equipment11%9,000——
Visibility11%12,000——
Visibility/wiper11%215,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2004, with 50 complaints
2003: 120032004: 50502005: 2120052006: 52007: 320072008: 32009: 220092010: 62011: 620112012: 72013: 620132014: 42015: 720152016: 62017: 420172018: 22019: 920192020: 32021: 220212022: 12023: 120232024: 12025: 320252026: 1

n = 154 complaints · Source: NHTSA

2004 Ford F-250 recalls (2)

Tap a recall to see the problem, the risk and the fix.

Exterior lighting:brake lights; exterior lighting:tail lightsJul 13, 2011 · NHTSA campaign 11V352000 · 26,715 vehicles

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

TiresMay 17, 2004 · NHTSA campaign 04V229000 · 6,415 vehicles

Problem: Certain lariat and king ranch model pickup trucks fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." some trucks were inadvertently equipped with an incorrect load range tire. This would result in incorrect tire load ratings for the stated vehicle axle gross axle weight rating. Also, the tire may be inflated above the dot listed inflation pressure.

Risk: If a tire was operated in an over-loaded or over-inflated condition, the tire may rupture resulting in a rapid air loss, which can cause a crash without warning.

Fix: Dealers will inspect and, if necessary, replace any incorrect load range tires. Additionally, if any tire required replacement, it is recommended that the wheel lug nut torque be checked within 500 miles after any tire replacement. Owner notification began on may 21, 2004. Owners should contact. Ford at 1-800-392-3673.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Spark plug ejection from cylinder head (DP05005) — opened Sep 22, 2005, closed Jan 4, 2006.
  • Engine stalling (PE04070) — opened Oct 7, 2004, closed Feb 15, 2005.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns 2004 Ford F-250 equipped with Maxwrx Tires, Tire Line: Rcveita, Tire Size: 33x12.50 R20. The contact stated that approximately one month after the tires were purchased from Dutchman's Tire Warehouse #2 , the tires started bouncing significantly while driving over 60 MPH, causing…

Tires · received Sep 15, 2026 · NHTSA complaint 11764316

My 2004 F250 has developed the "Death Wobble" that is normally associated with newer models, but the shudder at or around 40-45mph is identical to the described problems of the newer models in the class action lawsuit and tech bulletins published by Ford. Older models need to be considered in the…

Steering · received Jul 16, 2025 · NHTSA complaint 11673871

The contact owns a 2004 Ford F-250. The contact stated while driving at an undisclosed speed and attempting to accelerate, the vehicle jerked and briefly lost motive power before the vehicle stalled. No warning lights were illuminated. After several attempts, the vehicle restarted. The vehicle…

Electrical System · received Jun 2, 2025 · NHTSA complaint 11664449

The tie rod broke while the vehicle was in motion. This caused the vehicle to lose control and crash into another vehicle, causing damage to both vehicles. There was no warning and no sign of any issues. Vehicle has been very well maintained, in fact, it has been in the shop at least once per month…

Steering · received Jan 23, 2025 · NHTSA complaint 11638173

The contact owns a 2004 Ford F-250. The contact stated while driving at an undisclosed speed, the vehicle lost motive power and stalled. There was no warning light illuminated. The vehicle was able to be restarted; however, the failure recurred. The dealer was not contacted, and the vehicle was not…

Engine · received Jul 24, 2024 · NHTSA complaint 11604345

Other Ford F-250 years

← 2003 F-250 · 2005 F-250 →

See all Ford F-250 problems by year, every Ford model, or the Ford VIN decoder.

Similar Ford models

Embed this 2004 Ford F-250 badge on your site

Copy this code into your blog or forum post. It shows live complaint and recall counts and links back here.

Frequently asked questions

What are the most common problems with the 2004 Ford F-250?

Owners most often report engine and engine cooling, electrical system, engine problems. The top one, engine and engine cooling, accounts for 44 complaints.

Was there a recall on the 2004 Ford F-250?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Ford F-250 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-250 model years, the 2004 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.