2002 Ford F-250 Problems, Complaints & Recalls

Source: NHTSA · Updated Jun 2, 2025 · 156 owner complaints analyzed

Compared with other F-250 years
About as many complaints as other years 11th of 24 for complaints
NHTSA crash rating
Not rated

Owners have filed 156 complaints with NHTSA about the 2002 Ford F-250. That ranks 11th out of 24 F-250 model years for complaints. The most reported problem area is engine and engine cooling (23 complaints, 15%), typically at around 88,715 miles. Complaints mention 12 crashes, 9 fires, 12 injuries. There are 2 safety recalls covering this model year. NHTSA has opened 2 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Ford F-250 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Engine and Engine Cooling23 · ~88,715 mi
Tires22 · ~56,500 mi
Electrical System14 · ~87,896 mi
Service Brakes, Hydraulic14 · ~38,000 mi
Engine12 · ~156,000 mi
Power Train12 · ~61,253 mi
Vehicle Speed Control12 · ~86,734 mi
Steering10 · ~127,040 mi
Suspension10 · ~100,000 mi
Seat Belts8 · ~104,500 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Engine and Engine Cooling2315%88,715——
Tires2214%56,500——
Electrical System149%87,896——
Service Brakes, Hydraulic149%38,000——
Engine128%156,000——
Power Train128%61,253——
Vehicle Speed Control128%86,734——
Steering106%127,040——
Suspension106%100,000——
Seat Belts85%104,500——
Unknown or Other85%200,000——
Air Bags74%37,000——
Visibility64%———
Fuel System, Gasoline43%108,000——
Service Brakes43%281,000——
Structure43%73,000——
Exterior Lighting32%151,000——
Fuel/propulsion System32%152,000——
Wheels21%120,589——
Equipment11%———
Fuel System, Diesel11%160,000——
Parking Brake11%———
Seats11%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2002, with 29 complaints
2001: 320012002: 29292003: 1120032004: 182005: 1020052006: 92007: 520072008: 72009: 220092010: 42011: 820112012: 32013: 320132014: 72015: 620152016: 92017: 820172019: 42020: 120202021: 22022: 120222023: 32024: 120242025: 2

n = 156 complaints · Source: NHTSA

2002 Ford F-250 recalls (2)

Tap a recall to see the problem, the risk and the fix.

Exterior lighting:brake lights; exterior lighting:tail lightsJul 13, 2011 · NHTSA campaign 11V352000 · 26,715 vehicles

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Vehicle speed controlAug 1, 2006 · NHTSA campaign 06V286000 · 1,200,000 vehicles

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke or burn and an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on august 7, 2006. Owners may contact ford at 1-866-436-7332. (note: also see recalls 05v017 and 05v388)

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Spark plug ejection from cylinder head (DP05005) — opened Sep 22, 2005, closed Jan 4, 2006.
  • Engine compartment fires (EA05005) — opened Mar 22, 2005, closed Aug 2, 2006, led to recall 05V388000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact owns a 2002 Ford F-150. The contact stated while driving at an undisclosed speed, the engine seized. No warning light was illuminated. The contact attempted to start the vehicle; however, the vehicle failed to start. The contact stated that the vehicle started after several attempts…

Engine · received Jun 2, 2025 · NHTSA complaint 11664276

The contact owns a 2002 Ford F-250. The contact initially discovered patches of fluid on the garage floor. The vehicle was then taken to a dealer where a diagnostic test was performed. The dealer discovered a leak in the engine oil pan due to a faulty silicone gasket. The contact stated that the…

Engine · received Apr 22, 2025 · NHTSA complaint 11656066

The contact owns a 2002 Ford F-250. The contact stated that while the vehicle was being lifted onto a tow truck, fuel began to leak from the middle plastic made fuel tank. The vehicle was towed to an independent mechanic, where it was diagnosed that the fuel tank hoses were faulty. The mechanic…

Fuel System, Gasoline · received Nov 26, 2024 · NHTSA complaint 11627461

The vehicle is equipped with adjustable brake and accelerator. The pedals should move up and down together. But the brake pedal is several inches higher causing a safety issue.

Service Brakes · received Nov 20, 2023 · NHTSA complaint 11556147

Both front driver and passenger seat belts will pop out of buckle while driving. This happens at any speed.

Seat Belts · received Sep 27, 2023 · NHTSA complaint 11546991

Other Ford F-250 years

← 2001 F-250 · 2003 F-250 →

See all Ford F-250 problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 2002 Ford F-250?

Owners most often report engine and engine cooling, tires, electrical system problems. The top one, engine and engine cooling, accounts for 23 complaints.

Was there a recall on the 2002 Ford F-250?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Ford F-250 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other F-250 model years, the 2002 has about as many complaints as a typical year. Always get a pre-purchase inspection and check the VIN for open recalls.