2004 Volvo VNL Problems, Complaints & Recalls

Problem: Volvo trucks is recalling certain model year 2001-2006 vnl and vnm trucks manufactured with a trw sealed drag links. Certain factors can exist, which if left untreated may result in a ball socket separation.

Risk: Ball socket separation at the drag link results in complete loss of steering, and therefore can result in a vehicle crash.

Fix: Dealers will inspect and repair the ball socket or the drag link as required if necessary. As parts are limited, volvo trucks mailed an interim owner letter on september 2, 2010. The safety recall began on february 14, 2011. Owners may contact volvo trucks at 1-800-528-6586.

Problem: Volvo trucks is recalling 127,764 my 2001-2008 vhd, vnl, vnm, and my 2005-2008 vt trucks. A seal may fail allowing water and contaminants to seep into the windshield wiper motor.

Risk: If this happens a short circuit may occur, which over time could possibly lead to a vehicle fire.

Fix: Volvo will replace the wiper motor free of charge. Since this recall involves a large number of vehicles, volvo will release the recall in stages as parts are received. Priority will be given to the vehicles located in the regions/states that have a corrosive environment. The recall began on september 30, 2009. Owners may contact volvo trucks at 1-800-528-6586.

Problem: On certain heavy duty trucks, the circuit protection (i.e. Automatic circuit breakers) used to protect the vehicle lighting system may not provide adequate protection.

Risk: If a short circuit occurs and is left untreated, components and wiring may be subject to overheating which could possibly result in a vehicle fire.

Fix: Dealers will replace the circuit breakers with fuses. The recall began on february 25, 2008. Owners may contact volvo trucks at 1-800-528-6586.

Problem: On certain trucks equipped with d12d engines, the exhaust gas recirculation (egr) cooler inlet pipes or the pipes that connect the egr valves to the cooler may crack or break.

Risk: If the pipes or the cooler inlet pipes fail and are left untreated, the air cleaner and inner fender may be subject to hot exhaust gases, which could lead to a fire.

Fix: Dealers will inspect and repair the egr cooler pipes as required and install a heat shield free of charge. An interim owner letter was mailed on february 17, 2006, to advise on precautions that the owner can take until parts become available. Owners are being notified starting march 3, 2006, that parts are now available. Owners may contact volvo trucks at 1-800-528-6586.

Problem: Certain trucks equipped with front steer axle air suspension may develop a front wheel wobble when the tires become worn.

Risk: If the wobble persists and is left untreated, damage may occur which could impair vehicle control and a crash could occur without prior notice.

Fix: Dealers will repair and replace the front vertical shocks on each side of the front suspension and add a horizontal stabilizer. The recall began on february 20, 2006. Owners may contact volvo trucks at 1-800-528-6586.

Problem: Certain heavy duty trucks fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." the tire size designation on the certification label is not shown.

Risk: The certification label is incorrect giving improper information.

Fix: Dealers will replace the certification labels. The recall began on september 12, 2005. Owners may contact volvo trucks at 1-800-528-6586.