2002 Chevrolet Malibu Problems, Complaints & Recalls

Source: NHTSA · Updated Jul 15, 2026 · 567 owner complaints analyzed

Compared with other Malibu years
Fewer complaints than other years 19th of 29 for complaints
NHTSA crash rating
Not rated

Owners have filed 567 complaints with NHTSA about the 2002 Chevrolet Malibu. That ranks 19th out of 29 Malibu model years for complaints. The most reported problem area is electrical system (259 complaints, 46%), typically at around 78,000 miles. Complaints mention 18 crashes, 1 fire, 19 injuries. There are 2 safety recalls covering this model year. NHTSA has opened 1 defect investigation involving it.

Chevrolet Malibu
Chevrolet Malibu (E2XX). Representative photo; appearance varies by model year. Photo: Benespit, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2002 Chevrolet Malibu problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System259 · ~78,000 mi
Exterior Lighting143 · ~61,000 mi
Engine and Engine Cooling63 · ~62,396 mi
Service Brakes, Hydraulic41 · ~29,000 mi
Engine22 · ~95,666 mi
Fuel System, Gasoline22 · ~62,570 mi
Unknown or Other19 · ~72,000 mi
Air Bags18 · ~103,000 mi
Suspension14 · ~46,353 mi
Equipment13 · ~50,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System problems25946%78,000“anti theft” (27%)$940
Exterior Lighting problems14325%61,000“turn signals” (46%)—
Engine and Engine Cooling problems6311%62,396“intake manifold” (32%)$1,500
Service Brakes, Hydraulic417%29,000——
Engine224%95,666——
Fuel System, Gasoline224%62,570——
Unknown or Other193%72,000——
Air Bags183%103,000——
Suspension142%46,353——
Equipment132%50,000——
Steering132%92,000——
Structure122%75,000——
Visibility122%52,290——
Service Brakes112%82,000——
Tires102%35,000——
Seat Belts92%70,000——
Fuel/propulsion System61%128,090——
Vehicle Speed Control61%84,000——
Power Train51%114,045——
Service Brakes, Air31%8,650——
Child Seat20%———
Electronic Stability Control (esc)10%———
Fuel System, Other10%———
Interior Lighting10%142,000——
Visibility/wiper10%40,000——
Wheels10%21,338——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2014, with 70 complaints
2001: 220012002: 172003: 1620032004: 402005: 6720052006: 532007: 5120072008: 512009: 4620092010: 392011: 1320112012: 132013: 720132014: 70702015: 4320152016: 162017: 1120172018: 52019: 320192020: 22021: 120212026: 1

n = 567 complaints · Source: NHTSA

2002 Chevrolet Malibu recalls (2)

Tap a recall to see the problem, the risk and the fix.

Electrical system:ignitionJul 3, 2014 · NHTSA campaign 14V400000 · 5,877,718 vehicles

Problem: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Risk: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Fix: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

Exterior lighting:headlightsApr 10, 2002 · NHTSA campaign 02V107000 · 10,168 vehicles

Problem: Certain passenger vehicles fail to conform to federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." some of these vehicles were produced with a left low-beam headlamp that does not meet the photometric performance requirements of the standard.

Risk: Light intensities below the minimum intensity requirements cause reduction in visibility down the road for the driver of the vehicle and intensities above the maximum intensity requirements cause increase in glare for drivers ahead of, or approaching, the vehicle.

Fix: Dealers will inspect the left low-beam headlamp and replace it if it does not meet requirements. Owner notification began may 23, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Turn signal failures (PE05055) — opened Sep 27, 2005, closed Jan 13, 2006.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Odometer Fraud. The contact purchased a 2002 Chevrolet Malibu. The contact stated that the check engine warning light was illuminated. The vehicle was taken to the independent mechanic, who reported the mileage at 105,000. The key was stuck in the ignition, but was replaced. It was discovered that…

Electrical System · received Jul 15, 2026 · NHTSA complaint 11750609

The anti-theft/ passlock system fault in this generation of GM vehicles is very widespread and effects a large percentage of vehicles in this generation. I am sure there have been hundreds if not thousands of complaints about same issue and GM refuses to fix the problem. The problem causes the car…

Electrical System · received Aug 18, 2021 · NHTSA complaint 11429635

The turn signals work sometimes and sometimes they don't work. I researched this on the internet and it seams to be a serious problem with this car make. If there are no recalls on this there should be. This is a major safety hazard. I just bought this car for my teenage son.

Electrical System · received Sep 13, 2020 · NHTSA complaint 11354759

The hydraulic brake lines between the front and rear of the car corroded and quickly leaked fluid out so the brakes no longer functioned. The fluid leaked out when the car was parked after driving on the highway the night before. If this happened when i was driving the results could have been…

Service Brakes · received Sep 7, 2020 · NHTSA complaint 11353599

The characteristics of the problem are as follows: the engine just dies randomly. When the engine dies, i noted the gauges all indicated the key was in the off position, even though the key had not been touched. They by turning the key to the off position and wiggling it only after bringing the…

Electrical System · received Sep 22, 2019 · NHTSA complaint 11257249

Other Chevrolet Malibu years

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See all Chevrolet Malibu problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

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Frequently asked questions

What are the most common problems with the 2002 Chevrolet Malibu?

Owners most often report electrical system, exterior lighting, engine and engine cooling problems. The top one, electrical system, accounts for 259 complaints.

Was there a recall on the 2002 Chevrolet Malibu?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Chevrolet Malibu a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Malibu model years, the 2002 has fewer complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.