2002 Chevrolet Silverado 2500 Problems, Complaints & Recalls

Source: NHTSA · Updated Aug 9, 2025 · 351 owner complaints analyzed

Compared with other Silverado 2500 years
Far more complaints than other years 3rd of 32 for complaints
NHTSA crash rating
Not rated

Owners have filed 351 complaints with NHTSA about the 2002 Chevrolet Silverado 2500. That ranks 3rd out of 32 Silverado 2500 model years for complaints. The most reported problem area is service brakes, hydraulic (117 complaints, 33%), typically at around 68,500 miles. Complaints mention 21 crashes, 6 fires, 10 injuries. There is 1 safety recall covering this model year. NHTSA has opened 4 defect investigations involving it.

Complaints are unverified owner reports and are not adjusted for sales volume.

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Most common 2002 Chevrolet Silverado 2500 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Service Brakes, Hydraulic117 · ~68,500 mi
Service Brakes88 · ~108,935 mi
Engine and Engine Cooling43 · ~74,892 mi
Steering16 · ~67,000 mi
Engine13 · ~143,000 mi
Fuel System, Gasoline12 · ~104,717 mi
Power Train12 · ~92,000 mi
Tires12 · ~47,258 mi
Electrical System10 · ~95,000 mi
Structure10 · ~55,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Service Brakes, Hydraulic problems11733%68,500“brake lines” (39%)$960
Service Brakes problems8825%108,935“brake lines” (51%)$1,750
Engine and Engine Cooling4312%74,892——
Steering165%67,000——
Engine134%143,000——
Fuel System, Gasoline123%104,717——
Power Train123%92,000——
Tires123%47,258——
Electrical System103%95,000——
Structure103%55,000——
Fuel System, Diesel93%87,000——
Parking Brake72%38,500——
Visibility72%57,000——
Fuel/propulsion System62%155,500——
Air Bags51%37,000——
Suspension51%130,099——
Wheels51%66,000——
Equipment31%93,450——
Exterior Lighting31%55,000——
Fuel System, Other31%125,000——
Latches/locks/linkages31%140,717——
Seat Belts31%243,244——
Unknown or Other31%32,000——
Vehicle Speed Control31%67,300——
Service Brakes, Electric21%43,733——
Interior Lighting10%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2011, with 56 complaints
2001: 120012002: 102003: 1020032004: 82005: 1520052006: 132007: 1520072008: 282009: 1920092010: 432011: 562011562012: 302013: 3720132014: 242015: 2120152016: 72017: 220172018: 42020: 320202021: 42025: 12025

n = 351 complaints · Source: NHTSA

2002 Chevrolet Silverado 2500 recalls (1)

Tap a recall to see the problem, the risk and the fix.

Interior lightingJun 26, 2001 · NHTSA campaign 01V220000 · 38,863 vehicles

Problem: Vehicle description: certain pickup trucks equipped with 6.6l diesel engines fail to comply with requirements of fmvss no. 105, "hydraulic and electric brake systems." these vehicles have a brake system warning light in the instrument cluster that may not illuminate when the brake fluid is low. In addition, when the brake fluid is low, the vehicle may not meet the partial system requirements of fmvss no. 105.

Risk: These conditions could result in reduced braking capability, which could lead to a crash.

Fix: Dealers will change the location of a wire connection in the underhood bussed electrical center. Owner notification began july 9, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or gmc at 1-800-462-8782.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Trailer hitch receiver failure (EA07013) — opened Sep 14, 2007, closed Sep 12, 2008.
  • Trailer hitch receiver failure (PE07025) — opened May 14, 2007, closed Sep 14, 2007.
  • Hydraulic pump failres (EA04012) — opened Apr 30, 2004, closed Feb 28, 2005, led to recall 05V005000.
  • Hydraulic pump shaft failures (PE04004) — opened Jan 8, 2004, closed Apr 30, 2004.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

I pulled the truck out of the garage in working condition, left it running while parked in the driveway. It emptied the entire brake fluid reservoir through a leak in the distribution junction on the rear axle, leaving the truck with no brake function whatsoever. Had I not parked the truck in the…

Service Brakes · received Aug 9, 2025 · NHTSA complaint 11679616

While driving on US60 East of Lexington Kentucky I was preparing to turn left using the left turn lane. There was another car in front of mine and as I approached it I began to lightly apply the brakes. The brake pedal went all the way to the floor with no decrease in speed. Fortunately I was able…

Service Brakes · received Sep 20, 2021 · NHTSA complaint 11433593

Hard brake line failure due to corrosion from poor quality parts without proper corrosion protection or correct materials (i.e. Stainless steel vs mild steel) when vehicle is used in areas where de-icer is used on the roads.

Service Brakes · received Apr 26, 2021 · NHTSA complaint 11413971

The abs light came on and the brake light. The power steering is bad and the steering wheel shakes when i brake, i got the brakes and rotors changed and the problem persisted

Service Brakes · received Mar 19, 2021 · NHTSA complaint 11403813

Known to gm injector problems with chevy silverado vehicles. My injector cracked or failed and diesel went in to my engine oil, causing an over fill of 2 gallons. Oil was leaking out all over from my truck while i was driving. There are many other post about this problem and gm is aware but hasn't…

Engine · received Feb 11, 2021 · NHTSA complaint 11395766

Other Chevrolet Silverado 2500 years

← 2001 Silverado 2500 · 2003 Silverado 2500 →

See all Chevrolet Silverado 2500 problems by year, every Chevrolet model, or the Chevrolet VIN decoder.

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Frequently asked questions

What are the most common problems with the 2002 Chevrolet Silverado 2500?

Owners most often report service brakes, hydraulic, service brakes, engine and engine cooling problems. The top one, service brakes, hydraulic, accounts for 117 complaints.

Was there a recall on the 2002 Chevrolet Silverado 2500?

Yes, 1 safety recall. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2002 Chevrolet Silverado 2500 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Silverado 2500 model years, the 2002 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.