2016 Ford Explorer Fuel/propulsion System Problems

Source: NHTSA · Updated Oct 6, 2026 · 104 complaints analyzed

Owners have filed 104 complaints with NHTSA about fuel/propulsion system problems on the 2016 Ford Explorer, 4% of all complaints for this model year. Half of the reports with a mileage happened before 10,000 miles. The words owners use most often: “throttle body” (15% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Throttle body: mentioned in 16 of 104 complaints (15%)
  • Carbon monoxide: mentioned in 12 of 104 complaints (12%)
  • Limp mode: mentioned in 6 of 104 complaints (6%)

At what mileage do fuel/propulsion system problems happen?

Based on 79 complaints that reported the odometer reading.

Under 10k miles39 · 49%
10k–25k miles16 · 20%
25k–50k miles10 · 13%
50k–75k miles10 · 13%
75k–100k miles1 · 1%
100k–150k miles3 · 4%
150k+ miles0 · 0%

How serious are the reports?

Of 104 complaints, 1 mention a crash, 1 a fire, 4 an injury.

Ford Explorer fuel/propulsion system complaints by model year

Peak: 2013, with 120 complaints
1995: 219951996: 11998: 31999: 219992000: 62001: 12002: 1820022003: 32004: 82005: 1720052006: 82007: 32009: 120092010: 82011: 352012: 2720122013: 1201202014: 622015: 8620152016: 1042017: 442018: 1920182019: 142020: 402021: 1920212022: 222023: 22025: 320252026: 3

n = 681 complaints · Source: NHTSA

Model yearFuel/propulsion System complaintsShare of that yearMedian miles
2026 Explorer37%—
2025 Explorer33%—
2023 Explorer22%—
2022 Explorer228%—
2021 Explorer194%—
2020 Explorer403%3,844
2019 Explorer145%3,150
2018 Explorer193%11,000
2017 Explorer443%19,063
2016 Explorer1044%10,000
2015 Explorer865%30,000
2014 Explorer624%27,700
2013 Explorer1205%50,000
2012 Explorer273%55,128
2011 Explorer353%53,067
2010 Explorer87%61,355
2009 Explorer13%—
2007 Explorer31%45,000
2006 Explorer81%94,500
2005 Explorer173%86,000
2004 Explorer81%89,500
2003 Explorer30%85,000
2002 Explorer181%107,204
2001 Explorer10%87,372
2000 Explorer61%85,000
1999 Explorer20%220,000
1998 Explorer30%85,001
1996 Explorer10%5,000
1995 Explorer20%56,000

When owners reported it

Peak: 2016, with 38 complaints
2016: 382016382017: 282017282018: 112018112019: 102019102020: 2202022021: 4202142022: 2202222023: 4202342024: 3202432025: 1202512026: 120261

n = 104 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists fuel/propulsion system for the 2016 Ford Explorer. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Truck turns off

Received Jul 27, 2026 · NHTSA complaint 11753172

Gas filler neck is loose, making it difficult to fill the gas tank without spillage. I don't recall how long this has been an issue, but it has been a problem for multiple years. There have been no incidents that preceded this problem.

Received Dec 7, 2025 · NHTSA complaint 11703582

On June 14, we drove our 2016 Ford Explorer from Tallahassee, FL to Boone, NC without issue. However, on [XXX], upon starting the vehicle, we noticed a gasoline smell. Concerned for our safety, we checked the car before leaving the neighborhood and discovered fuel pouring from the front. We parked…

Received Jun 24, 2024 · NHTSA complaint 11596120
Ford Explorer
A 2025 Ford Explorer Active (facelift) photographed in Fresh Meadows, Queens , New York, USA.. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 2016 Ford Explorers have fuel/propulsion system problems?

No. NHTSA has 104 owner complaints about fuel/propulsion system for the 2016 Ford Explorer (4% of the 2,461 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2016 Ford Explorer fuel/propulsion system?

No recall currently lists fuel/propulsion system for this vehicle.

At what mileage do fuel/propulsion system problems start?

The median reported mileage is 10,000 miles: half of the reports with a mileage came before that.

What do owners say about fuel/propulsion system problems on the 2016 Ford Explorer?

The most frequent phrase is “throttle body”, in 16 of 104 complaints, followed by “carbon monoxide” (12).

Other 2016 Ford Explorer problems

See all 2016 Ford Explorer problems or fuel/propulsion system problems across all Explorer years.