2003 Ford Explorer Problems, Complaints & Recalls

Source: NHTSA · Updated Sep 17, 2025 · 1,131 owner complaints analyzed

Compared with other Explorer years
More complaints than other years 14th of 33 for complaints
NHTSA crash rating
Not rated

Owners have filed 1,131 complaints with NHTSA about the 2003 Ford Explorer. That ranks 14th out of 33 Explorer model years for complaints. The most reported problem area is structure (354 complaints, 31%), typically at around 70,000 miles. Complaints mention 60 crashes, 10 fires, 57 injuries. There are 2 safety recalls covering this model year. NHTSA has opened 3 defect investigations involving it.

Ford Explorer
A 2025 Ford Explorer Active (facelift) photographed in Fresh Meadows, Queens , New York, USA.. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2003 Ford Explorer problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Structure354 · ~70,000 mi
Power Train335 · ~77,000 mi
Engine and Engine Cooling69 · ~50,000 mi
Suspension63 · ~72,203 mi
Visibility57 · ~67,000 mi
Wheels56 · ~91,500 mi
Electrical System54 · ~51,475 mi
Air Bags50 · ~102,517 mi
Unknown or Other44 · ~99,577 mi
Vehicle Speed Control37 · ~51,090 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Structure problems35431%70,000“lift gate” (18%)$700
Power Train problems33530%77,000“rear axle” (8%)$4,000
Engine and Engine Cooling problems696%50,000“timing chain” (10%)$510
Suspension problems636%72,203“wheel bearing” (24%)$970
Visibility problems575%67,000“rear window” (32%)—
Wheels problems565%91,500“lug nuts” (23%)—
Electrical System problems545%51,475“door ajar” (17%)—
Air Bags problems504%102,517“air bag” (36%)—
Unknown or Other444%99,577——
Vehicle Speed Control373%51,090——
Service Brakes, Hydraulic313%50,000——
Steering272%99,250——
Engine222%145,500——
Latches/locks/linkages172%87,500——
Seat Belts172%43,000——
Tires151%74,000——
Equipment141%51,590——
Seats121%51,677——
Service Brakes101%150,000——
Fuel System, Gasoline71%35,998——
Exterior Lighting61%94,415——
Parking Brake50%72,450——
Visibility/wiper50%158,526——
Electronic Stability Control (esc)30%72,450——
Fuel/propulsion System30%85,000——
Trailer Hitches20%70,000——
Child Seat10%———
Fuel System, Other10%———
Interior Lighting10%48,065——
Service Brakes, Air10%32,000——
Traction Control System10%72,450——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2008, with 130 complaints
2002: 120022003: 632004: 10720042005: 742006: 8120062007: 992008: 13020081302009: 922010: 10320102011: 972012: 6820122013: 542014: 6620142015: 412016: 2020162017: 162018: 1020182019: 42021: 320212022: 12025: 12025

n = 1,131 complaints · Source: NHTSA

2003 Ford Explorer recalls (2)

Tap a recall to see the problem, the risk and the fix.

Structure:body:hatchback/liftgate:hinge and attachmentsSep 13, 2004 · NHTSA campaign 04V442000 · 955,732 vehicles

Problem: On certain sport utility vehicles, the liftgate glass strut may become disengaged or the hinge may fracture allowing the glass to fall and possibly break.

Risk: If the hinge should fracture, there is a potential for the glass to fall and ultimately break and personal injuries could occur.

Fix: Dealers will have the liftgate glass strut brackets and glass hinges replaced. For the vehicles built from august 1, 2000 through march 3, 2002, the dealers will replace the hinges and liftgate strut bracket. On vehicles built from march 3, 2002 through june 23, 2003, the dealers will only replace the hinges. The recall began on september 30, 2004. A postcard was sent to owners on december 27, 2004, advising them that parts are now available. Owners should contact ford at 1-800-392-3673.

StructureMar 7, 2003 · NHTSA campaign 03V094000 · 3,674 vehicles

Problem: Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

Risk: This overheating condition can cause the running board to melt or cause a fire.

Fix: Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Vehicle Rollaway Allegations (EA09013) — opened Aug 18, 2009, closed Feb 12, 2013.
  • Vehicle rollaway allegations (PE09020) — opened Apr 21, 2009, closed Aug 19, 2009.
  • Spark plug ejection from cylinder head (DP05005) — opened Sep 22, 2005, closed Jan 4, 2006.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The contact rented a 2003 Ford Explorer. The contact stated that while driving at an undisclosed speed with the seat warmer activated, after arriving at a Rest Stop and exiting the vehicle, the contact became aware that a blister had formed on the back of her left thigh. The contact attributed the…

Seats · received Sep 17, 2025 · NHTSA complaint 11687924

There is a crack down the middle section of the liftgate for quite some time. The liftgate has been unlocking and opening automatically by itself. On only rare occasions has the liftgate opened all the way while driving. On the morning of 7/28/2022 while the vehicle was parked in my driveway the…

Structure · received Aug 1, 2022 · NHTSA complaint 11476879

Head lights are cloudy given poor visibility. Back hatch door has a crack.

Unknown or Other · received Nov 2, 2021 · NHTSA complaint 11439076

The contact owns a 2003 Ford Explorer. The contact stated that while driving at approximately 25-35 MPH around a curb, the driver thought that the tire was flat. The contact pulled off the road and noticed that three of the wheel studs on the driver’s side rear wheel had sheared off. The vehicle…

Wheels · received Oct 27, 2021 · NHTSA complaint 11438348

Hello my name is [XXX] just writing you cause my neighbors have program my vehicle meaning they hack my 2003 explore pretty much they want to take over my driving they trying to dominate me in this matter when in reality is not going to be possible that's why I come to your people's corporate plus…

Engine · received Oct 17, 2021 · NHTSA complaint 11437065

Other Ford Explorer years

← 2002 Explorer · 2004 Explorer →

See all Ford Explorer problems by year, every Ford model, or the Ford VIN decoder.

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Frequently asked questions

What are the most common problems with the 2003 Ford Explorer?

Owners most often report structure, power train, engine and engine cooling problems. The top one, structure, accounts for 354 complaints.

Was there a recall on the 2003 Ford Explorer?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2003 Ford Explorer a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Explorer model years, the 2003 has more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.