2005 Chrysler Pacifica Structure Problems

Source: NHTSA · Updated Jun 5, 2026 · 413 complaints analyzed

Owners have filed 413 complaints with NHTSA about structure problems on the 2005 Chrysler Pacifica, 33% of all complaints for this model year. Half of the reports with a mileage happened before 116,000 miles. The words owners use most often: “engine cradle” (44% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Engine cradle: mentioned in 182 of 413 complaints (44%)
  • Sub frame: mentioned in 81 of 413 complaints (20%)
  • Oil change: mentioned in 44 of 413 complaints (11%)
  • Rusted through: mentioned in 34 of 413 complaints (8%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical structure repair on the 2005 Chrysler Pacifica at $4,200, and half of them between $3,800 and $5,450.

Based on 16 NHTSA complaints about this problem alone that state a repair bill or quote (2007–2017), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do structure problems happen?

Based on 353 complaints that reported the odometer reading.

Under 10k miles3 · 1%
10k–25k miles3 · 1%
25k–50k miles7 · 2%
50k–75k miles23 · 7%
75k–100k miles61 · 17%
100k–150k miles192 · 54%
150k+ miles64 · 18%

How serious are the reports?

Of 413 complaints, 2 mention a crash.

Chrysler Pacifica structure complaints by model year

Peak: 2005, with 413 complaints
2004: 32320043232005: 41320054132006: 19820061982007: 202007202008: 142008142017: 622017622018: 192018192019: 102019102020: 3202032021: 8202182022: 3202232023: 1202312024: 2202422025: 220252

n = 1,078 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2025 Pacifica27%—
2024 Pacifica24%—
2023 Pacifica11%—
2022 Pacifica31%—
2021 Pacifica82%2,970
2020 Pacifica32%—
2019 Pacifica103%8,000
2018 Pacifica192%15,390
2017 Pacifica624%19,050
2008 Pacifica1414%95,000
2007 Pacifica206%59,228
2006 Pacifica19827%108,495
2005 Pacifica41333%116,000
2004 Pacifica32336%109,740

When owners reported it

Peak: 2014, with 143 complaints
2005: 3200532006: 332007: 4200742008: 332009: 1200912010: 332011: 102011102012: 17172013: 442013442014: 1431432015: 682015682016: 53532017: 302017302018: 19192019: 7201972020: 442021: 120211

n = 413 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2005 Chrysler Pacifica. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2005 Chrysler Pacifica. The contact took the vehicle to an independent mechanic and was informed that the sub-frame was corroded. The vehicle was not diagnosed or repaired. A dealer was not contacted. The manufacturer had not been informed of the failure. The failure mileage was…

Received Sep 3, 2021 · NHTSA complaint 11431612

Tl* the contact owns a 2005 chrysler pacifica. The contact stated that the motor mount frame was severely rusted. The contact stated that the vehicle was difficult to steer the vehicle. The contact stated that the subframe needed to be replaced. The vehicle was not repaired. The manufacturer was…

Received Dec 30, 2020 · NHTSA complaint 11385633

Engine cradle sub frame rusted through on one side causing the car to pull to one side. *tr

Received May 13, 2020 · NHTSA complaint 11324443

Frequently asked questions

Do all 2005 Chrysler Pacificas have structure problems?

No. NHTSA has 413 owner complaints about structure for the 2005 Chrysler Pacifica (33% of the 1,244 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2005 Chrysler Pacifica structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 116,000 miles: half of the reports with a mileage came before that.

How much does it cost to fix structure problems on the 2005 Chrysler Pacifica?

Owners report a typical cost of $4,200 (half paid between $3,800 and $5,450), from 16 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about structure problems on the 2005 Chrysler Pacifica?

The most frequent phrase is “engine cradle”, in 182 of 413 complaints, followed by “sub frame” (81).

Other 2005 Chrysler Pacifica problems

See all 2005 Chrysler Pacifica problems or structure problems across all Pacifica years.