1997 Ford Expedition Electrical System Problems

Source: NHTSA · Updated May 29, 2024 · 95 complaints analyzed

Owners have filed 95 complaints with NHTSA about electrical system problems on the 1997 Ford Expedition, 11% of all complaints for this model year. Half of the reports with a mileage happened before 105,160 miles. The words owners use most often: “caught fire” (14% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Caught fire: mentioned in 13 of 95 complaints (14%)
  • Fuse box: mentioned in 9 of 95 complaints (9%)
  • Gem module: mentioned in 5 of 95 complaints (5%)
  • Leaking windshield: mentioned in 5 of 95 complaints (5%)

At what mileage do electrical system problems happen?

Based on 47 complaints that reported the odometer reading.

Under 10k miles1 · 2%
10k–25k miles0 · 0%
25k–50k miles2 · 4%
50k–75k miles4 · 9%
75k–100k miles10 · 21%
100k–150k miles19 · 40%
150k+ miles11 · 23%

How serious are the reports?

Of 95 complaints, 2 mention a crash, 33 a fire, 1 an injury.

Ford Expedition electrical system complaints by model year

Peak: 2000, with 214 complaints
1996: 119961997: 951998: 1151999: 11719992000: 2142142001: 1182002: 4620022003: 1042004: 362005: 7620052006: 322007: 182008: 920082009: 52010: 102011: 720112012: 202013: 102014: 1320142015: 452016: 332017: 9220172018: 342019: 172020: 3520202021: 232022: 202023: 1720232024: 152025: 62026: 12026

n = 1,384 complaints · Source: NHTSA

Model yearElectrical System complaintsShare of that yearMedian miles
2026 Expedition110%—
2025 Expedition616%—
2024 Expedition1519%17,304
2023 Expedition1726%34,040
2022 Expedition2017%23,745
2021 Expedition2310%13,050
2020 Expedition358%49,500
2019 Expedition173%58,750
2018 Expedition349%19,250
2017 Expedition9226%88,000
2016 Expedition3315%126,500
2015 Expedition4527%109,000
2014 Expedition1318%85,000
2013 Expedition1011%37,500
2012 Expedition2017%92,168
2011 Expedition710%55,000
2010 Expedition1017%75,750
2009 Expedition518%62,750
2008 Expedition96%94,000
2007 Expedition188%47,000
2006 Expedition3211%83,000
2005 Expedition7624%73,000
2004 Expedition3612%102,500
2003 Expedition10417%96,453
2002 Expedition4614%84,500
2001 Expedition11820%85,000
2000 Expedition21424%97,750
1999 Expedition11712%104,321
1998 Expedition11514%100,000
1997 Expedition9511%105,160
1996 Expedition133%100,000

When owners reported it

Peak: 2005, with 22 complaints
1997: 4199741999: 10102000: 4200042001: 772002: 4200242003: 552004: 8200482005: 22222006: 4200642007: 882008: 3200832009: 332010: 2201022011: 222012: 3201232013: 222015: 2201522020: 112022: 120221

n = 95 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists electrical system for the 1997 Ford Expedition. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Vehicle will speed up or slow down in certain times for certain speeds without notice smell of smok and looked hurt wiring

Received Mar 24, 2022 · NHTSA complaint 11458221

When examining my vehicle which supposedly had a recall on the cruise control sensor on brake master cylinder, found that ford only added a fusable link to prevent fire as the sensor may not have been leaking at the time. It has since leaked and the added bit of wire with the blue tag has blown…

Received May 25, 2020 · NHTSA complaint 11325759

Miscellaneous electrical problems caused by water leaking from driver's side windshield into the fuse box causing, windshield wipers to quit. Door lock won't work, radio quit. Problem is never the same, depends on where the water leak occurs. Very scary and dangerous when driving at night in the…

Received Dec 14, 2015 · NHTSA complaint 10810074
Ford Expedition
A 2025 Ford Expedition Platinum MAX photographed during the 2025 New York International Auto Show , inside the Javits Convention Center , at Hudson Yards, Manha. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 1997 Ford Expeditions have electrical system problems?

No. NHTSA has 95 owner complaints about electrical system for the 1997 Ford Expedition (11% of the 853 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 1997 Ford Expedition electrical system?

No recall currently lists electrical system for this vehicle.

At what mileage do electrical system problems start?

The median reported mileage is 105,160 miles: half of the reports with a mileage came before that.

What do owners say about electrical system problems on the 1997 Ford Expedition?

The most frequent phrase is “caught fire”, in 13 of 95 complaints, followed by “fuse box” (9).

Other 1997 Ford Expedition problems

See all 1997 Ford Expedition problems or electrical system problems across all Expedition years.