1997 Ford Explorer Fuel System, Gasoline Problems

Source: NHTSA · Updated May 3, 2021 · 53 complaints analyzed

Owners have filed 53 complaints with NHTSA about fuel system, gasoline problems on the 1997 Ford Explorer, 3% of all complaints for this model year. Half of the reports with a mileage happened before 102,266 miles. The words owners use most often: “fuel line” (19% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Fuel line: mentioned in 10 of 53 complaints (19%)
  • Intake manifold: mentioned in 6 of 53 complaints (11%)

At what mileage do fuel system, gasoline problems happen?

Based on 11 complaints that reported the odometer reading.

Under 10k miles0 · 0%
10k–25k miles0 · 0%
25k–50k miles0 · 0%
50k–75k miles2 · 18%
75k–100k miles2 · 18%
100k–150k miles6 · 55%
150k+ miles1 · 9%

How serious are the reports?

Of 53 complaints, 2 mention a crash, 7 a fire, 1 an injury.

Ford Explorer fuel system, gasoline complaints by model year

Peak: 1998, with 55 complaints
1995: 1119951996: 141997: 531998: 551998551999: 312000: 122001: 820012002: 422003: 72004: 1920042005: 402006: 182007: 120072008: 22009: 12010: 120102011: 52012: 72013: 3320132014: 92015: 82016: 720162017: 52018: 42019: 320192020: 22021: 82022: 1520222023: 1

n = 422 complaints · Source: NHTSA

Model yearFuel System, Gasoline complaintsShare of that yearMedian miles
2023 Explorer11%17,000
2022 Explorer156%50,000
2021 Explorer82%55,000
2020 Explorer20%83,000
2019 Explorer31%52,000
2018 Explorer41%60,000
2017 Explorer50%64,781
2016 Explorer70%57,950
2015 Explorer80%27,100
2014 Explorer91%24,800
2013 Explorer331%40,000
2012 Explorer71%23,000
2011 Explorer50%12,852
2010 Explorer11%60,000
2009 Explorer13%84,931
2008 Explorer21%104,125
2007 Explorer10%12,000
2006 Explorer183%70,000
2005 Explorer408%60,000
2004 Explorer191%38,525
2003 Explorer71%35,998
2002 Explorer421%54,000
2001 Explorer82%76,500
2000 Explorer121%44,430
1999 Explorer312%83,000
1998 Explorer553%94,000
1997 Explorer533%102,266
1996 Explorer141%175,500
1995 Explorer111%—

When owners reported it

Peak: 2000, with 12 complaints
1997: 6199761998: 4199841999: 8199982000: 122000122001: 6200162002: 2200222003: 3200332004: 1200412005: 2200522006: 2200622007: 1200712008: 3200832010: 1201012011: 220112

n = 53 complaints · Source: NHTSA

Related recalls (1)

Fuel system, gasoline:delivery:hoses, lines/piping, and fittingsMar 19, 1998 · NHTSA campaign 98V060000 · 320,000 vehicles

Problem: Vehicle description: multi-purpose passenger vehicles equipped with 4.0l single overhead cam engines. The engine fuel lines can be damaged if the vehicle is jump started and the ground cable is attached to the fuel line bracket that is located near the battery. Since the bracket is not grounded, the stainless steel fuel line braid could act as a ground potentially overheating the ptfe inner liner of the fuel line resulting in damage to the fuel line.

Risk: The fuel lines can leak, and in the presence of an ignition source, a fire could potentially result.

Fix: Dealers will install a warning label on the fuel line bracket advising owners not to use it for a jump start ground. Also a revised bolt will be installed in the alternator bracket to provide a convenient jump start ground location.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Tl* the contact owns a 1997 ford explorer. The contact was driving approximately 45 mph when he was informed that a fire had erupted from under the vehicle. The contact was able to move the vehicle off the roadway and exit the vehicle just as it burst into flames. The police arrived to assist and a…

Received Jan 28, 2011 · NHTSA complaint 10379463

Tl*the contact owns a 1997 ford explorer. The contact smelled gasoline in the vehicle and after looking underneath the hood he noticed that the fuel line was leaking from a bracket behind the motor. The contact spoke to the manufacturer about recall campaign 98v060000, fuel system…

Received Jan 13, 2011 · NHTSA complaint 10376549

STUCK ACCELERATOR ON 1997 FORD EXPLORER WITH 58,000 MILES. WHILE DRIVING ON INTERSTATE 287/78 IN NJ I TRIED TO TURN OFF THE CRUISE CONTROL BUT INSTEAD THE CAR ACCELERATED UNCONTROLLABLY TO OVER 85 MPH. I GAINED CONTROL BY TURNING THE ENGINE ON AND OFF UNTIL REACHING A SAFE PLACE TO STOP. AN NJDOT…

Received Mar 15, 2010 · NHTSA complaint 10319929
Ford Explorer
A 2025 Ford Explorer Active (facelift) photographed in Fresh Meadows, Queens , New York, USA.. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all 1997 Ford Explorers have fuel system, gasoline problems?

No. NHTSA has 53 owner complaints about fuel system, gasoline for the 1997 Ford Explorer (3% of the 1,731 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 1997 Ford Explorer fuel system, gasoline?

Yes: 1 safety recall list fuel system, gasoline. Check your VIN on NHTSA.gov to see whether the fix was done on your car.

At what mileage do fuel system, gasoline problems start?

The median reported mileage is 102,266 miles: half of the reports with a mileage came before that.

What do owners say about fuel system, gasoline problems on the 1997 Ford Explorer?

The most frequent phrase is “fuel line”, in 10 of 53 complaints, followed by “intake manifold” (6).

Other 1997 Ford Explorer problems

See all 1997 Ford Explorer problems or fuel system, gasoline problems across all Explorer years.