Ford Explorer Wheels Problems

Source: NHTSA · Updated Oct 15, 2026 · 522 complaints analyzed

Owners have filed 522 complaints with NHTSA about wheels problems on the Ford Explorer across 30 model years. The 2002 model year has the most (78). The words owners use most often: “lug nuts” (12% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Lug nuts: mentioned in 64 of 522 complaints (12%)
  • Wheel bearing: mentioned in 50 of 522 complaints (10%)
  • Hankook ventus: mentioned in 49 of 522 complaints (9%)
  • Sheared off: mentioned in 30 of 522 complaints (6%)

How much does it cost to fix?

Owners who wrote down what they paid or were quoted put the typical wheels repair on the Ford Explorer at $760, and half of them between $630 and $1,250.

Based on 11 NHTSA complaints about this problem alone that state a repair bill or quote (2007–2019), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.

At what mileage do wheels problems happen?

Based on 327 complaints that reported the odometer reading.

Under 10k miles19 · 6%
10k–25k miles58 · 18%
25k–50k miles46 · 14%
50k–75k miles60 · 18%
75k–100k miles54 · 17%
100k–150k miles63 · 19%
150k+ miles27 · 8%

How serious are the reports?

Of 522 complaints, 36 mention a crash, 5 a fire, 14 an injury.

Ford Explorer wheels complaints by model year

Peak: 2002, with 78 complaints
1995: 419951996: 151997: 121998: 1819981999: 62000: 122001: 1020012002: 78782003: 562004: 4120042005: 152006: 62007: 1020072008: 92009: 32010: 520102011: 92012: 52013: 2020132014: 262015: 152016: 5020162017: 602018: 82019: 420192020: 162021: 52022: 220222023: 12025: 1

n = 522 complaints · Source: NHTSA

Model yearWheels complaintsShare of that yearMedian miles
2025 Explorer11%—
2023 Explorer11%—
2022 Explorer21%—
2021 Explorer51%20
2020 Explorer161%45,739
2019 Explorer41%7,100
2018 Explorer81%20,000
2017 Explorer604%20,000
2016 Explorer502%22,000
2015 Explorer151%48,426
2014 Explorer262%72,405
2013 Explorer201%83,500
2012 Explorer51%132,500
2011 Explorer91%62,565
2010 Explorer54%44,500
2009 Explorer39%72,260
2008 Explorer96%73,000
2007 Explorer105%54,400
2006 Explorer61%96,500
2005 Explorer153%95,000
2004 Explorer413%85,000
2003 Explorer565%91,500
2002 Explorer782%84,550
2001 Explorer103%136,109
2000 Explorer121%108,000
1999 Explorer60%—
1998 Explorer181%150,000
1997 Explorer121%130,000
1996 Explorer151%114,855
1995 Explorer40%220,000

When owners reported it

Peak: 2018, with 47 complaints
1995: 119951997: 31998: 121999: 419992000: 172001: 132002: 320022003: 92004: 72005: 920052006: 122007: 122008: 1620082009: 302010: 372011: 2520112012: 212013: 162014: 2220142015: 152016: 82017: 2620172018: 47472019: 422020: 1920202021: 162022: 72023: 1820232024: 262025: 142026: 152026

n = 522 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists wheels for the Ford Explorer. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The rear toe arms came unhinged or disconnected from their placement and sank down to continuously rub a groove in the inner rim. The suspension was affected, the steering was effecting especially when turning, it made the brakes stick, and made loud crunching and rolling noises. It is quite…

Received Sep 9, 2026 · NHTSA complaint 11763182

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed on a six-hour trip, the low tire message was displayed, and the tire quickly deflated. The contact slowed down and pulled into a service center and inflated the tire. The vehicle was then driven…

Received Aug 21, 2026 · NHTSA complaint 11758565

I keep feeling a clunk or thump towards the back of the car at random times, towards the back axle. Sometimes it's when i stop and drive forward, other times it happens while I am just driving normally, usually at slow speeds around 5-45mph. I have an extended warranty and the ford dealer has said…

Received Jul 29, 2026 · NHTSA complaint 11753585

All 4 tire TPMS sensor have failed. 2 at 67,057 on ~ 2/20/26, 2 at 71,024 miles on ~6/10/26. Car is a 2021. Sensors should not have failed within 5 years of owing the car. I have a 2012 Ford F50m only 1 has failed in over 14 years. Asking consideration for a recall to cover costs.

Received Jul 29, 2026 · NHTSA complaint 11753594

My driver window won’t stay up once it gets to the top it goes back down. The underbody is starting to detach. It is shifting hard and makes a loud noise. Worse at low speeds and applying brakes . The tire pressure sensors all went out at one time

Received Jul 2, 2026 · NHTSA complaint 11747989
Ford Explorer
A 2025 Ford Explorer Active (facelift) photographed in Fresh Meadows, Queens , New York, USA.. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Frequently asked questions

Do all Ford Explorers have wheels problems?

No. NHTSA has 522 owner complaints about wheels for the Ford Explorer. Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the Ford Explorer wheels?

No recall currently lists wheels for this vehicle.

How much does it cost to fix wheels problems on the Ford Explorer?

Owners report a typical cost of $760 (half paid between $630 and $1,250), from 11 complaints that state a repair bill or quote, in 2026 dollars.

What do owners say about wheels problems on the Ford Explorer?

The most frequent phrase is “lug nuts”, in 64 of 522 complaints, followed by “wheel bearing” (50).

Other Ford Explorer problems

See all Ford Explorer problems.