Ford F-250 Structure Problems
Owners have filed 133 complaints with NHTSA about structure problems on the Ford F-250 across 19 model years. The 1997 model year has the most (18).
- 133structure complaints
- —median miles at failure
- 3mention a crash
- 5mention an injury
- 2related recalls
- 61%of reports with a speed happened at 50+ mph
At what mileage do structure problems happen?
Based on 63 complaints that reported the odometer reading.
How serious are the reports?
Of 133 complaints, 3 mention a crash, 2 a fire, 5 an injury.
Ford F-250 structure complaints by model year
| Model year | Structure complaints | Share of that year | Median miles |
|---|---|---|---|
| 2014 F-250 | 3 | 2% | 67,555 |
| 2013 F-250 | 5 | 5% | 20,700 |
| 2012 F-250 | 9 | 3% | 100,000 |
| 2011 F-250 | 8 | 3% | 27,500 |
| 2010 F-250 | 2 | 3% | 85,666 |
| 2008 F-250 | 5 | 3% | 70,000 |
| 2007 F-250 | 3 | 5% | 52,500 |
| 2006 F-250 | 11 | 5% | 51,900 |
| 2005 F-250 | 7 | 5% | 20,000 |
| 2004 F-250 | 4 | 3% | 67,770 |
| 2003 F-250 | 5 | 4% | 90,000 |
| 2002 F-250 | 4 | 3% | 73,000 |
| 2001 F-250 | 4 | 2% | 96,873 |
| 2000 F-250 | 6 | 2% | 117,099 |
| 1999 F-250 | 16 | 3% | 182,500 |
| 1998 F-250 | 9 | 16% | 102,000 |
| 1997 F-250 | 18 | 6% | 181,000 |
| 1996 F-250 | 5 | 3% | 96,000 |
| 1995 F-250 | 9 | 5% | 98,000 |
When owners reported it
Related recalls (2)
Structure:body
Model years: 2011
Problem: Ford is recalling certain model year 2011 f-150, f-250, f-350, f-450, f-550, edge and lincoln mkx vehicles. During a six-day production period, the supplier of the body control module manufactured modules that may have the potential for an internal short.
Risk: If an electrical short develops, an overheating condition may occur which can result in an unattended vehicle fire.
Fix: Dealer will replace the body control module if necessary free of charge. The safety recall began on january 11, 2011. Owners may contact ford at 1-866-436-7332.
Structure:frame and members
Model years: 1996
Problem: The crossmember frame gussets were installed with undersized threaded fasteners following a breakdown of the production rivet gun that is generally used. This gusset is the attachment point for the rear strap of the mid-ship fuel tank.
Risk: The subject fasteners can separate causing in the rear strap of the affected fuel tank to become disconnected. A loose or disconnected rear strap allows the fuel tank to possibly contact the road surface increasing the risk of a vehicle fire.
Fix: Dealers will replace the crossmember gusset fasteners with the specified alternative fasteners (bolts).
What owners report
Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.
The customer purchased a vehicle from Metro Motors on May 8, 2026, after visiting the dealership three times and speaking with multiple sales representatives. During each visit, the customer specifically stated that the vehicle would be used to tow a trailer and repeatedly asked whether it was safe…
All the fiberglass Bkack trim and the Gray door panels and the middle armrest are causing skin irritation to any person that come in touch with them. I havee owned this Truck for so many years, the problem started about 4 years ago, since I only use it for towing the camper I have ignored the issue…
I purchased this truck new in 2013 and it has only been serviced by Ford, except for an Air Lift Suspension Kit install to allow load leveling when towing. Low miles: 54484 actual. No collision damage, original paint. Date of repair:06/25/2025. Jenkins Ford RO#[XXX]. My truck has a Supercab…
The contact owns a 2012 Ford F-250. The contact stated that while driving at slow speeds, the rear end of the vehicle seemed to be falling apart. The contact stated that the failure was due to the cab mount bushing. There were no warning lights illuminated. The local dealer was not contacted. The…
The contact owns a 2011 Ford F-250. The contact stated that while making a turn in either direction, there was an abnormal crunching sound coming from the vehicle. There was no warning light illuminated. Upon investigation, the contact discovered that the sound was caused by a misalignment between…
Frequently asked questions
Do all Ford F-250s have structure problems?
No. NHTSA has 133 owner complaints about structure for the Ford F-250. Complaint data shows that the problem is reported, not how many of all cars sold are affected.
Was there a recall on the Ford F-250 structure?
Yes: 2 safety recalls list structure. Check your VIN on NHTSA.gov to see whether the fix was done on your car.
Other Ford F-250 problems
- Steering problems (808)
- Suspension problems (766)
- Tires problems (460)
- Engine and Engine Cooling problems (387)
- Power Train problems (319)
- Service Brakes, Hydraulic problems (290)
- Electrical System problems (259)
- Engine problems (244)
See all Ford F-250 problems.