2006 Ford Fusion Structure Problems

Source: NHTSA · Updated Jul 21, 2026 · 74 complaints analyzed

Owners have filed 74 complaints with NHTSA about structure problems on the 2006 Ford Fusion, 10% of all complaints for this model year. Half of the reports with a mileage happened before 62,061 miles. The words owners use most often: “door handle” (35% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Door handle: mentioned in 26 of 74 complaints (35%)
  • Side interior: mentioned in 5 of 74 complaints (7%)

At what mileage do structure problems happen?

Based on 67 complaints that reported the odometer reading.

Under 10k miles1 · 1%
10k–25k miles3 · 4%
25k–50k miles18 · 27%
50k–75k miles17 · 25%
75k–100k miles11 · 16%
100k–150k miles12 · 18%
150k+ miles5 · 7%

How serious are the reports?

Of 74 complaints, 3 mention a crash, 1 an injury.

Ford Fusion structure complaints by model year

Peak: 2013, with 164 complaints
2006: 742006742007: 73732008: 822008822009: 42422010: 872010872011: 61612012: 992012992013: 1641642014: 742014742015: 32322016: 502016502017: 662018: 3201832019: 222020: 520205

n = 854 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2020 Fusion53%4,051
2019 Fusion21%—
2018 Fusion31%20,720
2017 Fusion61%42,500
2016 Fusion503%56,217
2015 Fusion323%80,000
2014 Fusion746%62,028
2013 Fusion1649%60,000
2012 Fusion994%65,500
2011 Fusion612%62,000
2010 Fusion872%79,000
2009 Fusion424%77,350
2008 Fusion826%74,000
2007 Fusion737%71,000
2006 Fusion7410%62,061

When owners reported it

Peak: 2011, with 14 complaints
2007: 1200712008: 3200832009: 5200952010: 7201072011: 142011142012: 122012122013: 8201382014: 8201482015: 8201582016: 4201642017: 2201722018: 1201812019: 120191

n = 74 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2006 Ford Fusion. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

I have already contacted nhtsa, reference # 11119887, i explained that the vehicle was sold to me on january 21, 2017 by al piemonte ford dealership in illinois. I had no knowledge that the vehicle already had an airbag recall on it and they sold it to me without disclosing this information. They…

Received May 23, 2019 · NHTSA complaint 11209510

Passenger front door will not open from the inside, but can open from outside drivers side front turn signal does not flash, stays solid. Replaced bulb but does same thing.

Received Jul 24, 2018 · NHTSA complaint 11113470

Takata recall, body paint horrible, rusted early, transmission went went, electrical system horrible, turns like a truck

Received Oct 30, 2017 · NHTSA complaint 11041459

Frequently asked questions

Do all 2006 Ford Fusions have structure problems?

No. NHTSA has 74 owner complaints about structure for the 2006 Ford Fusion (10% of the 730 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2006 Ford Fusion structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 62,061 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2006 Ford Fusion?

The most frequent phrase is “door handle”, in 26 of 74 complaints, followed by “side interior” (5).

Other 2006 Ford Fusion problems

See all 2006 Ford Fusion problems or structure problems across all Fusion years.