2008 Ford Fusion Structure Problems

Source: NHTSA · Updated Jul 21, 2026 · 82 complaints analyzed

Owners have filed 82 complaints with NHTSA about structure problems on the 2008 Ford Fusion, 6% of all complaints for this model year. Half of the reports with a mileage happened before 74,000 miles. The words owners use most often: “passenger side” (38% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Passenger side: mentioned in 31 of 82 complaints (38%)
  • Air bag: mentioned in 30 of 82 complaints (37%)
  • Door handle: mentioned in 12 of 82 complaints (15%)
  • Dash board: mentioned in 6 of 82 complaints (7%)

At what mileage do structure problems happen?

Based on 66 complaints that reported the odometer reading.

Under 10k miles1 · 2%
10k–25k miles0 · 0%
25k–50k miles8 · 12%
50k–75k miles25 · 38%
75k–100k miles14 · 21%
100k–150k miles10 · 15%
150k+ miles8 · 12%

How serious are the reports?

Of 82 complaints, 3 mention a crash, 3 an injury.

Ford Fusion structure complaints by model year

Peak: 2013, with 164 complaints
2006: 742006742007: 73732008: 822008822009: 42422010: 872010872011: 61612012: 992012992013: 1641642014: 742014742015: 32322016: 502016502017: 662018: 3201832019: 222020: 520205

n = 854 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2020 Fusion53%4,051
2019 Fusion21%—
2018 Fusion31%20,720
2017 Fusion61%42,500
2016 Fusion503%56,217
2015 Fusion323%80,000
2014 Fusion746%62,028
2013 Fusion1649%60,000
2012 Fusion994%65,500
2011 Fusion612%62,000
2010 Fusion872%79,000
2009 Fusion424%77,350
2008 Fusion826%74,000
2007 Fusion737%71,000
2006 Fusion7410%62,061

When owners reported it

Peak: 2014, with 19 complaints
2008: 1200812011: 3201132012: 4201242013: 142013142014: 192014192015: 132015132016: 8201682017: 9201792018: 5201852020: 1202012021: 1202112022: 2202222024: 220242

n = 82 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2008 Ford Fusion. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Door handle is stuck/broken. Door cannot open from the inside or outside. Passengers are stuck in car.

Received Oct 14, 2024 · NHTSA complaint 11619638

I want to file a safety complaint against Ford car company for their vehicle in which I purchased which is a 2008 Ford Fusion SEL for excessive and dangerous rot and rust problem on the frame and suspension and under component which can lead to accidents if one of these components fall apart . I…

Received Mar 16, 2024 · NHTSA complaint 11577817

The contact owns a 2008 Ford Fusion. The contact stated that while the car was parked outside in the sun, the passenger’s side dashboard nearby the air bag became deformed. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified. The…

Received Jul 27, 2022 · NHTSA complaint 11476119

Frequently asked questions

Do all 2008 Ford Fusions have structure problems?

No. NHTSA has 82 owner complaints about structure for the 2008 Ford Fusion (6% of the 1,353 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2008 Ford Fusion structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 74,000 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2008 Ford Fusion?

The most frequent phrase is “passenger side”, in 31 of 82 complaints, followed by “air bag” (30).

Other 2008 Ford Fusion problems

See all 2008 Ford Fusion problems or structure problems across all Fusion years.