2012 Ford Fusion Structure Problems

Source: NHTSA · Updated Sep 24, 2026 · 99 complaints analyzed

Owners have filed 99 complaints with NHTSA about structure problems on the 2012 Ford Fusion, 4% of all complaints for this model year. Half of the reports with a mileage happened before 65,500 miles. The words owners use most often: “door handle” (41% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Door handle: mentioned in 41 of 99 complaints (41%)
  • Driver side: mentioned in 38 of 99 complaints (38%)
  • Roll window: mentioned in 17 of 99 complaints (17%)
  • Open inside: mentioned in 10 of 99 complaints (10%)

At what mileage do structure problems happen?

Based on 82 complaints that reported the odometer reading.

Under 10k miles2 · 2%
10k–25k miles5 · 6%
25k–50k miles20 · 24%
50k–75k miles27 · 33%
75k–100k miles18 · 22%
100k–150k miles10 · 12%
150k+ miles0 · 0%

How serious are the reports?

Of 99 complaints, 13 mention a crash, 6 an injury.

Ford Fusion structure complaints by model year

Peak: 2013, with 164 complaints
2006: 742006742007: 73732008: 822008822009: 42422010: 872010872011: 61612012: 992012992013: 1641642014: 742014742015: 32322016: 502016502017: 662018: 3201832019: 222020: 520205

n = 854 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2020 Fusion53%4,051
2019 Fusion21%—
2018 Fusion31%20,720
2017 Fusion61%42,500
2016 Fusion503%56,217
2015 Fusion323%80,000
2014 Fusion746%62,028
2013 Fusion1649%60,000
2012 Fusion994%65,500
2011 Fusion612%62,000
2010 Fusion872%79,000
2009 Fusion424%77,350
2008 Fusion826%74,000
2007 Fusion737%71,000
2006 Fusion7410%62,061

When owners reported it

Peak: 2016, with 21 complaints
2012: 3201232014: 8201482015: 132015132016: 212016212017: 132017132018: 132018132019: 7201972020: 8202082021: 5202152022: 2202222023: 2202322024: 3202432025: 120251

n = 99 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2012 Ford Fusion. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

Absolute unacceptable level of rust to the body and frame. Even with regular car washes, sitting for a year covered. It’s literally totalled and I am out of a car. It’s a 2012 with this amount of rust

Received Apr 24, 2025 · NHTSA complaint 11656538

Driver door is not locking. Tried with manual key too but not successful. Tried to open door from inside but no success. Looks like door assembly or spring is faulty and designed poorly This can be a safety hazard as driver can't get out of car easily. Pls recall all Ford fusion 2012 and ask…

Received Nov 23, 2024 · NHTSA complaint 11627056

The contact owns a 2012 Ford Fusion. The contact stated that while the vehicle was parked, the driver's side door failed to open using the interior door handle. The vehicle was taken to the dealer where it was diagnosed and determined that the driver’s side interior door handle needed to be…

Received Oct 3, 2024 · NHTSA complaint 11617905

Frequently asked questions

Do all 2012 Ford Fusions have structure problems?

No. NHTSA has 99 owner complaints about structure for the 2012 Ford Fusion (4% of the 2,516 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2012 Ford Fusion structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 65,500 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2012 Ford Fusion?

The most frequent phrase is “door handle”, in 41 of 99 complaints, followed by “driver side” (38).

Other 2012 Ford Fusion problems

See all 2012 Ford Fusion problems or structure problems across all Fusion years.