2016 Ford Fusion Structure Problems

Source: NHTSA · Updated Oct 13, 2026 · 50 complaints analyzed

Owners have filed 50 complaints with NHTSA about structure problems on the 2016 Ford Fusion, 3% of all complaints for this model year. Half of the reports with a mileage happened before 56,217 miles. The words owners use most often: “door latch” (28% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Door latch: mentioned in 14 of 50 complaints (28%)

At what mileage do structure problems happen?

Based on 21 complaints that reported the odometer reading.

Under 10k miles3 · 14%
10k–25k miles1 · 5%
25k–50k miles5 · 24%
50k–75k miles8 · 38%
75k–100k miles2 · 10%
100k–150k miles1 · 5%
150k+ miles1 · 5%

How serious are the reports?

Of 50 complaints, 6 mention a crash, 1 a fire, 1 an injury.

Ford Fusion structure complaints by model year

Peak: 2013, with 164 complaints
2006: 742006742007: 73732008: 822008822009: 42422010: 872010872011: 61612012: 992012992013: 1641642014: 742014742015: 32322016: 502016502017: 662018: 3201832019: 222020: 520205

n = 854 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2020 Fusion53%4,051
2019 Fusion21%—
2018 Fusion31%20,720
2017 Fusion61%42,500
2016 Fusion503%56,217
2015 Fusion323%80,000
2014 Fusion746%62,028
2013 Fusion1649%60,000
2012 Fusion994%65,500
2011 Fusion612%62,000
2010 Fusion872%79,000
2009 Fusion424%77,350
2008 Fusion826%74,000
2007 Fusion737%71,000
2006 Fusion7410%62,061

When owners reported it

Peak: 2020, with 10 complaints
2015: 1201512016: 3201632017: 2201722018: 2201822019: 3201932020: 102020102021: 6202162022: 4202242023: 102023102024: 2202422025: 5202552026: 220262

n = 50 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2016 Ford Fusion. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The rearview is not working consistently and caused me to back into a pole.

Received Jul 15, 2026 · NHTSA complaint 11750600

I am requesting formal escalation and review of my case due to a repeat failure of a safety recall component that has rendered my vehicle unsafe and not safely operable. My vehicle is a 2016 Ford Fusion. In 2024, a door latch safety recall repair was completed at an authorized Ford dealership. The…

Received Jan 19, 2026 · NHTSA complaint 11711837

On [XXX], Plaintiff [XXX] was in urgent need of replacing the front passenger side tire on his vehicle. He began searching online to compare automotive service providers, focusing on those offering competitive pricing and professional-grade installation. During my search, 1 came across Mr. Tire's…

Received Oct 27, 2025 · NHTSA complaint 11695733

Frequently asked questions

Do all 2016 Ford Fusions have structure problems?

No. NHTSA has 50 owner complaints about structure for the 2016 Ford Fusion (3% of the 1,641 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2016 Ford Fusion structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 56,217 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2016 Ford Fusion?

The most frequent phrase is “door latch”, in 14 of 50 complaints.

Other 2016 Ford Fusion problems

See all 2016 Ford Fusion problems or structure problems across all Fusion years.