2011 Ford Fusion Structure Problems

Source: NHTSA · Updated Oct 13, 2026 · 61 complaints analyzed

Owners have filed 61 complaints with NHTSA about structure problems on the 2011 Ford Fusion, 2% of all complaints for this model year. Half of the reports with a mileage happened before 62,000 miles. The words owners use most often: “door handle” (39% of reports).

What owners describe

Phrases that appear unusually often in these complaints compared with complaints about other cars.

  • Door handle: mentioned in 24 of 61 complaints (39%)
  • Driver side: mentioned in 24 of 61 complaints (39%)
  • Window open: mentioned in 10 of 61 complaints (16%)

At what mileage do structure problems happen?

Based on 54 complaints that reported the odometer reading.

Under 10k miles2 · 4%
10k–25k miles2 · 4%
25k–50k miles11 · 20%
50k–75k miles21 · 39%
75k–100k miles10 · 19%
100k–150k miles4 · 7%
150k+ miles4 · 7%

How serious are the reports?

Of 61 complaints, 6 mention a crash, 2 an injury.

Ford Fusion structure complaints by model year

Peak: 2013, with 164 complaints
2006: 742006742007: 73732008: 822008822009: 42422010: 872010872011: 61612012: 992012992013: 1641642014: 742014742015: 32322016: 502016502017: 662018: 3201832019: 222020: 520205

n = 854 complaints · Source: NHTSA

Model yearStructure complaintsShare of that yearMedian miles
2020 Fusion53%4,051
2019 Fusion21%—
2018 Fusion31%20,720
2017 Fusion61%42,500
2016 Fusion503%56,217
2015 Fusion323%80,000
2014 Fusion746%62,028
2013 Fusion1649%60,000
2012 Fusion994%65,500
2011 Fusion612%62,000
2010 Fusion872%79,000
2009 Fusion424%77,350
2008 Fusion826%74,000
2007 Fusion737%71,000
2006 Fusion7410%62,061

When owners reported it

Peak: 2019, with 10 complaints
2012: 2201222013: 2201322014: 6201462015: 9201592016: 9201692017: 7201772018: 9201892019: 102019102020: 3202032021: 3202132022: 120221

n = 61 complaints · Source: NHTSA

Related recalls (0)

No safety recall lists structure for the 2011 Ford Fusion. A pattern of complaints does not always lead to a recall.

What owners report

Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.

The contact owns a 2011 Ford Fusion. The contact stated that the driver's side door handle had fractured. The contact was unable to open the door from the inside. There was no warning light illuminated. The vehicle was taken to the local dealer where it was diagnosed with a fractured spring. The…

Received Jul 6, 2022 · NHTSA complaint 11472603

- Abrupt failure of driver door mechanism. Driver now unable to exit vehicle without opening window and reaching around to open from outside. On-line research discloses this is a common problem with this model. - Risk is clear, driver may need to exit vehicle quickly in an emergency. - Problem is…

Received Jul 14, 2021 · NHTSA complaint 11424769

2011 Ford Fusion and fortunately I was trapped within the car in a safe location, I can't imagine what would have happened had I had an automobile accident and was unable to EXIT the automobile quickly and safely. It is incumbent upon FORD MOTOR COMPANY to repair this defective door handle / latch…

Received Jun 30, 2021 · NHTSA complaint 11422882

Frequently asked questions

Do all 2011 Ford Fusions have structure problems?

No. NHTSA has 61 owner complaints about structure for the 2011 Ford Fusion (2% of the 2,792 complaints for this model year). Complaint data shows that the problem is reported, not how many of all cars sold are affected.

Was there a recall on the 2011 Ford Fusion structure?

No recall currently lists structure for this vehicle.

At what mileage do structure problems start?

The median reported mileage is 62,000 miles: half of the reports with a mileage came before that.

What do owners say about structure problems on the 2011 Ford Fusion?

The most frequent phrase is “door handle”, in 24 of 61 complaints, followed by “driver side” (24).

Other 2011 Ford Fusion problems

See all 2011 Ford Fusion problems or structure problems across all Fusion years.