2004 Toyota Tacoma Problems, Complaints & Recalls

Source: NHTSA · Updated Mar 25, 2026 · 414 owner complaints analyzed

Compared with other Tacoma years
More complaints than other years 6th of 32 for complaints
NHTSA crash rating
Not rated

Owners have filed 414 complaints with NHTSA about the 2004 Toyota Tacoma. That ranks 6th out of 32 Tacoma model years for complaints. The most reported problem area is structure (203 complaints, 49%), typically at around 119,000 miles. Complaints mention 27 crashes, 3 fires, 23 injuries. There are 3 safety recalls covering this model year.

Toyota Tacoma
2024 Toyota Tacoma TRD Off-Road with a 2.4-liter I4 photographed in Vauxhall, New Jersey. Representative photo; appearance varies by model year. Photo: Clock38030, CC BY 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Toyota Tacoma problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Structure203 · ~119,000 mi
Suspension84 · ~120,000 mi
Unknown or Other32 · ~120,000 mi
Vehicle Speed Control30 · ~54,005 mi
Steering29 · ~63,000 mi
Power Train22 · ~43,500 mi
Electrical System17 · ~107,500 mi
Air Bags15 · ~113,000 mi
Fuel/propulsion System15 · ~117,500 mi
Tires12 · ~20,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Structure problems20349%119,000“frame rusted” (13%)—
Suspension problems8420%120,000“ball joint” (27%)—
Unknown or Other328%120,000——
Vehicle Speed Control307%54,005——
Steering297%63,000——
Power Train225%43,500——
Electrical System174%107,500——
Air Bags154%113,000——
Fuel/propulsion System154%117,500——
Tires123%20,000——
Engine113%115,000——
Service Brakes, Hydraulic113%39,750——
Wheels113%140,000——
Service Brakes102%88,610——
Fuel System, Gasoline92%25,000——
Seat Belts61%113,000——
Engine and Engine Cooling51%23,000——
Parking Brake20%38,000——
Seats20%———
Electronic Stability Control10%15,166——
Electronic Stability Control (esc)10%106,000——
Equipment10%20,000——
Exterior Lighting10%———
Latches/locks/linkages10%100,000——
Service Brakes, Air10%1,000——
Visibility10%———

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2015, with 50 complaints
2003: 120032004: 92005: 2620052006: 152007: 720072008: 62009: 920092010: 202011: 820112012: 132013: 4020132014: 432015: 502015502016: 352017: 3220172018: 202019: 2420192020: 172021: 1020212022: 132023: 720232024: 32025: 420252026: 2

n = 414 complaints · Source: NHTSA

2004 Toyota Tacoma recalls (3)

Tap a recall to see the problem, the risk and the fix.

Tires:temporary/emergency spare tireNov 23, 2012 · NHTSA campaign 12V542000 · 150,000 vehicles

Problem: Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. The spare tire in the subject vehicles is located underneath the rear of the vehicle and held by a spare tire carrier. A lift plate on the carrier is used to help raise, lower and retain the tire. During its manufacture, the lift plate may not have been sufficiently coated with anti-corrosion materials. If the plate is insufficiently coated and the vehicle is operated in cold climate regions where road salts are frequently used, road spray can reach the carrier assembly and corrode the lift plate.

Risk: Corrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash.

Fix: Toyota will notify owners, dealers will inspect the vehicle and replace the spare tire carrier lift plate as necessary, free of charge. The recall began in February 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Suspension:front:control arm:lower ball jointMay 17, 2005 · NHTSA campaign 05V225000 · 768,379 vehicles

Problem: On certain sport utility vehicles, due to a manufacturing issue in the front suspension lower ball joint, there is a possibility that the surface of the ball of the joint may have been scratched. The ball joint may eventually experience excessive wear and looseness, resulting in increased steering effort.

Risk: The lower ball joint may separate from the knuckle causing loss of steering control and a crash could occur.

Fix: Dealers will replace the front suspension lower ball joints free of charge. The recall began on july 5, 2005. Owners may contact toyota at 1-800-331-4331.

Seat belts:frontMay 5, 2004 · NHTSA campaign 04V214000 · 8 vehicles

Problem: Certain pickup trucks fail to conform to the requirements of federal motor vehicle safety standard no. 209, 'seat belt assemblies.' the driver's side seat belt has incorrect markings.

Risk: This does not meet the standard.

Fix: Dealers have replaced the seat belts. No vehicles were sold to consumers.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Immediately after the manufacturer recall requiring full frame replacement (completed November 2017 by the same dealership referenced below), the vehicle developed abnormal handling not present before the repair, including improper tracking and rear end instability. No warning lights/diagnostic…

Structure · received Mar 25, 2026 · NHTSA complaint 11726891

I was turning into a gas station and all the sudden the vehicle came to a complete stop i was unable to move the vehicle and sat there until the tow truck was able to show up. Looked under the vehicle and on the passenger side front suspension the lower ball joint was no longer where it belongs.

Suspension · received Feb 14, 2026 · NHTSA complaint 11717952

My 2004 Toyota Tacoma was part of the frame replacement back in the fall of 2018 when Bobby Rahal Toyota in Mechanicsburg, PA has by truck for over 6 months while they replaced my frame. It has been determined that my rear differential is rusted and is now to the point of needing replaced. For…

Power Train · received Nov 1, 2025 · NHTSA complaint 11696970

The frame broke

Structure · received Sep 18, 2025 · NHTSA complaint 11688089

The contact owns a 2004 Toyota Tacoma equipped with Toyo Tires, Tire Line: Open Country HT, Tire Size: 265/70/R16, DOT Number: [redacted]. The contact stated while driving at various speeds, the steering wheel was shuddering significantly. The vehicle was taken to Walmart for the tires to be…

Tires · received Jun 18, 2025 · NHTSA complaint 11667780

Other Toyota Tacoma years

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See all Toyota Tacoma problems by year, every Toyota model, or the Toyota VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Toyota Tacoma?

Owners most often report structure, suspension, unknown or other problems. The top one, structure, accounts for 203 complaints.

Was there a recall on the 2004 Toyota Tacoma?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Toyota Tacoma a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Tacoma model years, the 2004 has more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.