Ford Expedition Suspension Problems
Owners have filed 542 complaints with NHTSA about suspension problems on the Ford Expedition across 27 model years. The 1998 model year has the most (144). The words owners use most often: “torsion bar” (10% of reports).
- 542suspension complaints
- —median miles at failure
- 24mention a crash
- 13mention an injury
- 2related recalls
- $1,000typical repair cost reported by owners
- 36%of reports with a speed happened at 50+ mph
What owners describe
Phrases that appear unusually often in these complaints compared with complaints about other cars.
- Torsion bar: mentioned in 54 of 542 complaints (10%)
How much does it cost to fix?
Owners who wrote down what they paid or were quoted put the typical suspension repair on the Ford Expedition at $1,000, and half of them between $370 and $1,550.
Based on 9 NHTSA complaints about this problem alone that state a repair bill or quote (2001–2024), converted to 2026 dollars with the U.S. consumer price index. These are owners' own figures, not a quote: they include dealer quotes, and owners who file complaints often faced larger repairs, so they can run higher than typical shop prices. Prices vary by shop, region and warranty coverage. How we calculate this.
At what mileage do suspension problems happen?
Based on 188 complaints that reported the odometer reading.
How serious are the reports?
Of 542 complaints, 24 mention a crash, 2 a fire, 13 an injury.
Ford Expedition suspension complaints by model year
| Model year | Suspension complaints | Share of that year | Median miles |
|---|---|---|---|
| 2026 Expedition | 1 | 10% | 800 |
| 2025 Expedition | 1 | 3% | — |
| 2024 Expedition | 3 | 4% | 2,575 |
| 2023 Expedition | 3 | 5% | 50,000 |
| 2022 Expedition | 2 | 2% | 400 |
| 2021 Expedition | 1 | 0% | — |
| 2020 Expedition | 1 | 0% | 3,622 |
| 2019 Expedition | 14 | 3% | 41,779 |
| 2018 Expedition | 25 | 7% | 20,000 |
| 2017 Expedition | 1 | 0% | — |
| 2016 Expedition | 1 | 0% | — |
| 2014 Expedition | 3 | 4% | 44,000 |
| 2013 Expedition | 5 | 5% | 34,000 |
| 2012 Expedition | 3 | 3% | 17,000 |
| 2009 Expedition | 1 | 4% | 169,000 |
| 2008 Expedition | 6 | 4% | 62,000 |
| 2007 Expedition | 4 | 2% | 34,900 |
| 2006 Expedition | 2 | 1% | — |
| 2005 Expedition | 2 | 1% | 214,200 |
| 2004 Expedition | 11 | 4% | 82,189 |
| 2003 Expedition | 20 | 3% | 17,493 |
| 2002 Expedition | 14 | 4% | 95,501 |
| 2001 Expedition | 21 | 4% | 118,755 |
| 2000 Expedition | 63 | 7% | 82,400 |
| 1999 Expedition | 52 | 5% | 99,950 |
| 1998 Expedition | 144 | 17% | 96,500 |
| 1997 Expedition | 138 | 16% | 121,500 |
When owners reported it
Related recalls (2)
Suspension:rear
Model years: 2019
Problem: Ford Motor Company (Ford) is recalling certain 2019 Expedition and Lincoln Navigator vehicles. The rear suspension toe link fasteners may not have been properly tightened to the frame, possibly allowing separation from the frame.
Risk: A disconnected toe link can cause a sudden change to vehicle handling, increasing the risk of a crash.
Fix: Ford has notified owners, and dealers will inspect and tighten the rear toe link fasteners, check and adjust the rear toe alignment, and inspect the rear tires for abnormal tire wear, replacing them if necessary. Repairs will be performed free of charge. The recall began November 14, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S36.
Suspension:rear
Model years: 1997
Problem: The rear axle track bar bracket can separate from the frame due to missing welds or inadequate weld penetration.
Risk: If both brackets separate, the rear axle can move laterally until the tires contact either the frame or the wheelhouse resulting in either tire damage or a significant reduction in vehicle handling performance.
Fix: Dealers will install a track bar bracket reinforcement kit and inspection of the axle tubes. The suspect axle tubes do not have a stamped date code on the tube. Axles without date codes on the tubes will be replaced.
What owners report
Short excerpts of recent complaints, with personal details removed. Full reports are on NHTSA.gov.
This is a widespread problem across the Ford expedition. I've read forum after forum, facebook group after facebook group and have seen that many expeditions are affected by this. The front end of the Expedition; primarily the steering and suspension components, cause a strong vibration when…
1. There was front suspension failure where the lower ball joint has separated, causing the steering knuckle and wheel assembly to detach and collapse while driving- yes it is available to inspect if done tomorrow 2. Driver could not control car, passengers and other cars on road in immediate…
The rear suspension oscillates and bounces violently over bumps, expansion joints, broken or uneven pavement, and washboard surfaces. It occurs at highway speed, at normal neighborhood speeds, and while slowing or coming to a stop over rough pavement. The rear suspension does not recover after a…
The contact owns a 2026 Ford Expedition MAX. The contact stated that while driving at 70 MPH or higher speeds, the steering wheel shuddered due to a front suspension issue. The contact completed some research online and learned that it was a known failure associated with 2025 - 2026 model years…
Right Rear Rancho Strut failed. Available till I return it. Could have lost control of vehicle. Confirmed by mechanic. Inspected by mechanic. No warnings at all. Discovered issue Feb 2026. Installed June 2021.
Frequently asked questions
Do all Ford Expeditions have suspension problems?
No. NHTSA has 542 owner complaints about suspension for the Ford Expedition. Complaint data shows that the problem is reported, not how many of all cars sold are affected.
Was there a recall on the Ford Expedition suspension?
Yes: 2 safety recalls list suspension. Check your VIN on NHTSA.gov to see whether the fix was done on your car.
How much does it cost to fix suspension problems on the Ford Expedition?
Owners report a typical cost of $1,000 (half paid between $370 and $1,550), from 9 complaints that state a repair bill or quote, in 2026 dollars.
What do owners say about suspension problems on the Ford Expedition?
The most frequent phrase is “torsion bar”, in 54 of 542 complaints.
Other Ford Expedition problems
- Power Train problems (1,573)
- Electrical System problems (1,384)
- Engine and Engine Cooling problems (1,163)
- Engine problems (861)
- Vehicle Speed Control problems (834)
- Tires problems (656)
- Visibility problems (534)
- Structure problems (452)
See all Ford Expedition problems.