2004 Toyota RAV4 Problems, Complaints & Recalls

Source: NHTSA · Updated Jul 31, 2026 · 154 owner complaints analyzed

Compared with other RAV4 years
Fewer complaints than other years 22nd of 31 for complaints
NHTSA crash rating
Not rated

Owners have filed 154 complaints with NHTSA about the 2004 Toyota RAV4. That ranks 22nd out of 31 RAV4 model years for complaints. The most reported problem area is air bags (47 complaints, 31%), typically at around 100,000 miles. Complaints mention 16 crashes, 4 fires, 15 injuries. There are 2 safety recalls covering this model year.

Toyota RAV4
2025 Toyota RAV4 Hybrid Z Prototype. Representative photo; appearance varies by model year. Photo: TTTNIS, CC0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2004 Toyota RAV4 problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Air Bags47 · ~100,000 mi
Power Train23 · ~85,918 mi
Vehicle Speed Control20 · ~60,000 mi
Engine and Engine Cooling18 · ~88,000 mi
Engine11 · ~100,000 mi
Electrical System10 · ~91,000 mi
Electronic Stability Control (esc)7 · ~99,000 mi
Visibility7 · ~44,888 mi
Unknown or Other6 · ~136,000 mi
Service Brakes5 · ~143,000 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Air Bags4731%100,000——
Power Train2315%85,918——
Vehicle Speed Control2013%60,000——
Engine and Engine Cooling1812%88,000——
Engine117%100,000——
Electrical System106%91,000——
Electronic Stability Control (esc)75%99,000——
Visibility75%44,888——
Unknown or Other64%136,000——
Service Brakes53%143,000——
Structure43%41,332——
Visibility/wiper43%48,500——
Service Brakes, Hydraulic32%23,520——
Suspension32%———
Tires32%85,550——
Seat Belts21%153,000——
Steering21%109,000——
Traction Control System21%77,500——
Child Seat11%50,000——
Forward Collision Avoidance11%———
Fuel System, Gasoline11%———
Fuel System, Other11%2,300——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2015, with 34 complaints
2004: 620042005: 62006: 720062007: 42008: 120082009: 92010: 1520102011: 142012: 520122013: 72014: 520142015: 34342016: 1920162017: 112018: 120182019: 22020: 120202022: 12023: 120232024: 22026: 32026

n = 154 complaints · Source: NHTSA

2004 Toyota RAV4 recalls (2)

Tap a recall to see the problem, the risk and the fix.

Air bags:frontal:passenger side:inflator module; air bags:frontal:driver side:inflator moduleOct 17, 2019 · NHTSA campaign 19V741000 · 928,220 vehicles

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Fix: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.

Air bags:frontal:driver side:inflator moduleDo not driveMay 13, 2015 · NHTSA campaign 15V284000 · 159,700 vehicles

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2004-2005 Toyota RAV4 vehicles manufactured May 13, 2003, to October 25, 2005. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Risk: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Fix: Owners of these vehicles are advised not to drive their vehicles until the recall remedy has been completed. Toyota will notify owners, and dealers will replace the driver's frontal air bag, free of charge. Owners were mailed an interim notice June 17, 2015. The recall began on August 21, 2015. Owners may contact Toyota customer service at 1-800-331-4331.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Rear suspension control arm assembly (that supports the springs, control arm rods, shocks, as well as the the hub, brakes and wheel ) breaks completely due to rust and corrosion. It is a poor design that you can see this would happen at the weakest and narrowest section of the part. This causes the…

Suspension · received Jul 31, 2026 · NHTSA complaint 11753960

The inspection sticker mechanic inspected the car and found the rear brake hoses rubbing against the sway bar indicating that there should be a clip somewhere to prevent rubbing. See picture attached. See if a possible safety recall can be done on all Toyota RAV4 vehicles.

Service Brakes · received Jun 4, 2026 · NHTSA complaint 11742160

I have 2003 registered as 2004.This vehicle that I has Manufactured November 2003 base on the sicker beside driver side door and it's been registered as 2004 .Now the problem that I have is slow moving to first gear suddenly jump to second gear (This is Automatic Trnasmission) I thought it was…

Power Train · received Apr 25, 2026 · NHTSA complaint 11733766

I was driving on a highway, there was a red light and I pressed on the brakes. The car kept going forward, the brakes became resistant to any pressure and the car continued to roll forward. There were no warning lights when the car was started or during the incident. I kept trying to brake the car…

Service Brakes · received Oct 29, 2024 · NHTSA complaint 11622621

10 days ago transmission on 2004 Rav started to act funny. Slow/jerky to engage in lower gears. Check engine lights came on. Checked out by mechanic who said it looked like a transmission problem and should have it looked at by transmission specialist who said it was not safe to drive as is since…

Power Train · received Aug 21, 2024 · NHTSA complaint 11610035

Other Toyota RAV4 years

← 2003 RAV4 · 2005 RAV4 →

See all Toyota RAV4 problems by year, every Toyota model, or the Toyota VIN decoder.

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Frequently asked questions

What are the most common problems with the 2004 Toyota RAV4?

Owners most often report air bags, power train, vehicle speed control problems. The top one, air bags, accounts for 47 complaints.

Was there a recall on the 2004 Toyota RAV4?

Yes, 2 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2004 Toyota RAV4 a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other RAV4 model years, the 2004 has fewer complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.