1996 Chevrolet Suburban Problems, Complaints & Recalls

Source: NHTSA · Updated Jun 27, 2014 · 360 owner complaints analyzed

Compared with other Suburban years
Far more complaints than other years 6th of 30 for complaints
NHTSA crash rating
Not rated

Owners have filed 360 complaints with NHTSA about the 1996 Chevrolet Suburban. That ranks 6th out of 30 Suburban model years for complaints. The most reported problem area is service brakes, hydraulic (129 complaints, 36%), typically at around 174,116 miles. Complaints mention 20 crashes, 12 fires, 14 injuries. There are 3 safety recalls covering this model year. NHTSA has opened 7 defect investigations involving it.

Chevrolet Suburban
A 2025 Chevrolet Suburban RST photographed during the 2025 New York International Auto Show , inside the Javits Convention Center , at Hudson Yards, Manhattan ,. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 1996 Chevrolet Suburban problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Service Brakes, Hydraulic129 · ~174,116 mi
Electrical System47 · ~125,567 mi
Visibility42 · ~120,000 mi
Power Train40 · ~46,622 mi
Tires39 · ~42,000 mi
Engine and Engine Cooling36 · ~68,251 mi
Fuel System, Gasoline19 · ~171,038 mi
Air Bags16 · ~174,000 mi
Steering15 · ~89,200 mi
Suspension10
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Service Brakes, Hydraulic problems12936%174,116“stopping distance” (18%)—
Electrical System4713%125,567——
Visibility4212%120,000——
Power Train4011%46,622——
Tires3911%42,000——
Engine and Engine Cooling3610%68,251——
Fuel System, Gasoline195%171,038——
Air Bags164%174,000——
Steering154%89,200——
Suspension103%———
Equipment93%104,982——
Seat Belts93%———
Exterior Lighting72%———
Seats72%102,000——
Service Brakes, Air72%———
Structure72%———
Trailer Hitches51%———
Vehicle Speed Control51%———
Fuel System, Other31%46,000——
Unknown or Other31%———
Latches/locks/linkages21%———
Wheels21%———
Child Seat10%———
Fuel/propulsion System10%240,000——
Fuel System, Diesel10%80,000——
Interior Lighting10%———
Parking Brake10%———
Service Brakes10%185,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 1997, with 84 complaints
1995: 1199511996: 21211997: 841997841998: 35351999: 491999492000: 78782001: 352001352002: 17172003: 112003112004: 11112005: 7200572006: 552008: 1200812010: 112011: 1201112013: 222014: 120141

n = 360 complaints · Source: NHTSA

1996 Chevrolet Suburban recalls (3)

Tap a recall to see the problem, the risk and the fix.

Visibility:windshield wiper/washerApr 28, 2003 · NHTSA campaign 03V159000 · 1,755,876 vehicles

Problem: On certain minivans, pickup trucks, and sport utility vehicles with certain model-engine combinations, the windshield wiper motor may fail due to cracked solder joints on the controller circuit board. The windshield wipers could work intermittently or not at all.

Risk: If this were to occur during bad weather, driver visibility would be reduced, which could result in a crash.

Fix: Dealers will replace the wiper motor circuit board and cover. Owner notification began on june 19, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020, gmc at 1-800-462-8782, or oldsmobile at 1-800-442-6537.

Visibility:windshield wiper/washerJul 1, 1998 · NHTSA campaign 98V150001 · 1,557,585 vehicles

Problem: Vehicle description: light duty pickup trucks and sport utility vehicles, 2 and 4-wheel drive. Solder joints near the wiring harness connector can crack causing the windshield wipers to work intermittently.

Risk: This condition can result in inoperative wipers, reducing a driver's visibility, and increasing the risk of a vehicle crash.

Fix: Dealers will replace the wiper motor circuit board and cover.

Vehicle speed controlApr 4, 1996 · NHTSA campaign 96V057000 · 379,004 vehicles

Problem: These vehicles were assembled with the throttle cable contacting the dash mat which could bind the throttle. This does not meet with the maximum return times required by federal motor vehicle safety standard no. 124, "accelerator control systems."

Risk: Consequence of non-compliance: the engine speed may not return to idle increasing the potential for a vehicle accident.

Fix: Dealers will inspect for adequate throttle cable to dash mat clearance, and if there is insufficient clearance, cut out a portion of the dash mat to provide proper clearance.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

NHTSA defect investigations

  • Oem hitch receiver platform cracking (DP00001) — opened Jan 31, 2000, still open.
  • Windshield wiper failure (EA02006) — opened May 31, 2002, closed Jul 23, 2003, led to recall 03V159000.
  • Headlight (EA00024) — opened Sep 26, 2000, closed Dec 21, 2001.
  • Battery leaks acid (EA00013) — opened May 2, 2000, closed Jun 28, 2002.
  • Steering shaft separations (EA97007) — opened Apr 17, 1997, closed Mar 12, 1998.
  • Steering shaft separations (PE96076) — opened Dec 18, 1996, closed Apr 17, 1997.
  • Poor brake performance (EA95026) — opened Sep 20, 1995, closed Sep 20, 2001, led to recall 01I006000.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

Tl* the contact owns a 1996 chevrolet suburban. The contact stated that while driving 20 mph while towing a trailer, the trailer brakes malfunctioned causing the wheels to lock and blowing the trailer front passenger side tire. The vehicle was taken to an independent mechanic. The technician…

Steering · received Jun 27, 2014 · NHTSA complaint 10606400

November 2010, i went to stop, the brake pedal went to the floor. I was able to stop using the parking brake, but was very close to rear-ending a carload of people. I had the truck towed to a repair shop. The mechanic told me that the front brake line had rusted out because it was mounted at the…

Service Brakes · received Sep 20, 2013 · NHTSA complaint 10544573

Tl* the contact owns a 1996 chevrolet suburban. The contact stated that while reversing from a driveway, the fuel pump over heated, melted, and destroyed the connectors. The vehicle was repaired by the contact and the manufacturer was not notified. The approximate failure mileage was 240,000.

Fuel/propulsion System · received Sep 3, 2013 · NHTSA complaint 10538636

While driving through the neighborhood at 35 mph, the posted speed, we lost brake control of the vehicle when the service brake was applied approaching an intersection with a stop sign. We were unable to stop the vehicle which entered the intersection and passed all of the way through it. The brake…

Service Brakes, Hydraulic · received Sep 11, 2011 · NHTSA complaint 10424654

Tl* the contact owns a 1996 chevrolet suburban. The contact was driving 55 mph when the transmission failed. The contact stated that the transmission would slip intermittently prior to the failure. The dealer advised that the transmission had failed and would need replacing. The vehicle was not…

Power Train · received Aug 25, 2010 · NHTSA complaint 10351780

Other Chevrolet Suburban years

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Frequently asked questions

What are the most common problems with the 1996 Chevrolet Suburban?

Owners most often report service brakes, hydraulic, electrical system, visibility problems. The top one, service brakes, hydraulic, accounts for 129 complaints.

Was there a recall on the 1996 Chevrolet Suburban?

Yes, 3 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 1996 Chevrolet Suburban a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Suburban model years, the 1996 has far more complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.