2005 Chevrolet Suburban Problems, Complaints & Recalls

Source: NHTSA · Updated Mar 24, 2023 · 129 owner complaints analyzed

Compared with other Suburban years
Fewer complaints than other years 19th of 30 for complaints
NHTSA crash rating
Not rated

Owners have filed 129 complaints with NHTSA about the 2005 Chevrolet Suburban. That ranks 19th out of 30 Suburban model years for complaints. The most reported problem area is electrical system (36 complaints, 28%), typically at around 69,720 miles. Complaints mention 4 crashes, 1 fire, 4 injuries. There are 6 safety recalls covering this model year.

Chevrolet Suburban
A 2025 Chevrolet Suburban RST photographed during the 2025 New York International Auto Show , inside the Javits Convention Center , at Hudson Yards, Manhattan ,. Representative photo; appearance varies by model year. Photo: Kevauto, CC BY-SA 4.0, via Wikimedia Commons.

Complaints are unverified owner reports and are not adjusted for sales volume.

Compare with another car

Most common 2005 Chevrolet Suburban problems

Complaints grouped by the part of the car owners reported, with the median mileage when the problem happened.

Electrical System36 · ~69,720 mi
Service Brakes18 · ~95,000 mi
Power Train15 · ~16,950 mi
Structure11 · ~95,000 mi
Air Bags10 · ~86,489 mi
Vehicle Speed Control8 · ~52,090 mi
Service Brakes, Hydraulic7 · ~88,000 mi
Engine6 · ~120,000 mi
Latches/locks/linkages6 · ~65,000 mi
Fuel/propulsion System5 · ~81,634 mi
Problem areaComplaintsShareMedian milesOwners mention mostTypical repair cost
Electrical System3628%69,720——
Service Brakes1814%95,000——
Power Train1512%16,950——
Structure119%95,000——
Air Bags108%86,489——
Vehicle Speed Control86%52,090——
Service Brakes, Hydraulic75%88,000——
Engine65%120,000——
Latches/locks/linkages65%65,000——
Fuel/propulsion System54%81,634——
Steering54%161,000——
Unknown or Other54%174,983——
Visibility43%163,968——
Fuel System, Gasoline32%91,000——
Seats32%———
Tires32%123,000——
Engine and Engine Cooling22%14,819——
Equipment22%55,000——
Suspension22%55,000——
Wheels22%———
Electronic Stability Control (esc)11%64,481——
Equipment Adaptive/mobility11%64,481——
Exterior Lighting11%———
Seat Belts11%26,600——
Visibility/wiper11%94,000——

One complaint can list several problem areas, so shares can add up to more than 100%.

Complaints by year received

Peak: 2013, with 17 complaints
2004: 1200412005: 882006: 9200692007: 662008: 7200872009: 11112010: 112010112011: 772012: 8201282013: 17172014: 9201492015: 772016: 5201652018: 442019: 2201922020: 662021: 4202142022: 442023: 320233

n = 129 complaints · Source: NHTSA

2005 Chevrolet Suburban recalls (6)

Tap a recall to see the problem, the risk and the fix.

Engine and engine coolingAug 3, 2006 · NHTSA campaign 06V289000 · 38,439 vehicles

Problem: On certain trucks equipped with an 8.1l v8 (rpo l8-vin g) engine have a condition in which the engine fuel rail pulse damper retainer clip may fracture resulting in inadequate retention of the damper.

Risk: If the damper comes loose, a fuel leak may result. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will replace the engine fuel rail pulse damper retainer clip free of charge. The recall began on august 31, 2006. Owners may contact chevrolet at 1-800-630-2438 and gmc trucks at 1-866-996-9463.

Seat belts:rear/otherApr 22, 2005 · NHTSA campaign 05V163000 · 1,359,824 vehicles

Problem: On certain crew cab pickup trucks and sport utility vehicles, the 2nd row center occupant seat belt routing may make it difficult to position the lap portion of the safety belt low around the hips of occupants, especially smaller occupants, seated in this position. Appropriate use of a child seat or booster seat, as recommended for small children, does improve the fit condition for this user group. In addition to instructions on proper infant and young child restraint (with child seats or boosters), special verbiage for restraining older child is included in the owner's manual. Also, the suggested seat belt fit/routing for adults, irrespective of seating position, is described in the owner's manual text.

Risk: A lap portion of the seat belt routing that is not low and snug on the hips can allow the lap belt to ride up on an occupant's abdomen instead of fitting low around their hipbones, and therefore, can expose them to more risk of abdominal and internal organ injury.

Fix: Dealers will cut open the guide loop, remove a portion of the loop, and then the remaining two sides should be folded over and secured with a retainer free of charge. The recall began on july 21, 2005. Owners may contact cadillac at 1-866-982-2339, chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, or hummer at 1-800-732-5493.

Service brakes, hydraulic:pedals and linkagesMar 18, 2005 · NHTSA campaign 05V103000 · 707 vehicles

Problem: On certain sport utility vehicles, the brake pedal pushrod retainer may be missing. If the retainer is missing, the brake booster pushrod could disengage from the brake pedal.

Risk: This could result in a loss of brakes which could result in a crash.

Fix: Dealers will inspect the vehicles for the brake pedal pushrod retainer and install one if it is missing free of charge. The manufacturer began contacting owners by telephone on march 10, 2005. Owners may contact chevrolet at 1-800-630-2438 or gmc at 1-866-996-9463.

Power train:manual transmission:shift pattern indicatorFeb 14, 2005 · NHTSA campaign 05V055000 · 7,194 vehicles

Problem: Certain sport utility vehicles equipped with an automatic transmission, fail to comply with the requirements of federal motor vehicle safety standard no. 102, "transmission shift lever sequence, starter interlock and transmission braking effect." under certain vehicle starting conditions, the shift lever position indicator located in the instrument panel cluster may not illuminate. If the shift lever position indicator does not illuminate, the driver may not know which gear the vehicle is in.

Risk: The vehicle may move in an unintended direction resulting in possible injury to others outside of the vehicle.

Fix: Dealers will reprogram the instrument panel cluster free of charge. The recall began on february 14, 2005. Owners may contact cadillac at 1-866-982-2339, chevrolet at 1-800-630-2438, and gmc at 1-866-996-9463.

Service brakes, hydraulicFeb 8, 2005 · NHTSA campaign 05V043000 · 77,411 vehicles

Problem: Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.

Risk: If a separation occurred and the hood of the vehicle were open, fragments from the accumulator could cause injury to people in the immediate area. The presence of this crack or fractured surface could allow the hydraulic fluid to leak from the accumulator circuit of the booster assembly. The loss of fluid would cause increased steering and braking effort and a crash may occur without prior warning.

Fix: Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on march 23, 2005. Owners may contact chevrolet at 1-800-630-2438, gmc trucks at 1-866-996-9463 and hummer at 1-800-732-5493.

Fuel system, gasoline:delivery:hoses, lines/piping, and fittingsAug 2, 2004 · NHTSA campaign 04V376000 · 1,103 vehicles

Problem: On certain sport utility vehicles and pickup trucks equipped with 5.3l (rpo l59) v8 engines, the engine fuel rail crossover tube retainer screws were not manufactured to specifications and may break.

Risk: If the tube retainer screw breaks, fuel could leak from the fuel rail crossover joint, the engine may stall and, if an ignition source were present, an engine compartment fire could occur.

Fix: Dealers will inspect the fuel rail crossover tube and, if necessary, replace the retainer screws. Owners were notified by telephone on july 30, 2004, with a followup owner letter began august 5, 2004. Owners should contact chevrolet at 1-800-630-2438 or gmc at 1-866-996-9463. Note: the gm bulletin lists the tahoe and yukon models because canadian vehicles are included in the bulletin. No u.s. Tahoe or yukon vehicles are included in the u.s. Campaign.

To see whether a specific car still has an open recall, enter its VIN on NHTSA's official recall lookup. You can also decode a VIN here.

Recent owner reports

Short excerpts of the latest complaints filed with NHTSA, with personal details removed. Full reports can be searched on NHTSA.gov.

The vehicle was idle for about 4 months. I took it to a carwash to clean the dust off. Upon returning (abt a 2 mile trip) the brakes failed and steam was coming out from under the hood. I opened the hood and brake fluid was sprayed all over the driver's side of the engine and wheel well. A brake…

Service Brakes · received Mar 24, 2023 · NHTSA complaint 11513528

This vehicle has less than 84,000 miles on it, and the chassis or frame is rotted. The rear anti sway bar already rotted off it, and the front bar is hanging down on the passenger side. I have photos of this, but don't know how to download them. The body has a little rot here, and there, but that…

Steering · received Mar 19, 2023 · NHTSA complaint 11512604

Air bag sensors went out making air bag inoperable.

Air Bags · received Jan 22, 2023 · NHTSA complaint 11503051

Speedometer stops working intermittently. This is a safety hazard as the operator cannot tell the speed that the vehicle is operating. It seems to occur randomly.

Vehicle Speed Control · received Oct 25, 2022 · NHTSA complaint 11490845

This defect pertains to gear indicator on the instrument panel. During the daylight hours the light indicating the gear the car is in (park, neutral, drive, etc.) is impossible to read. At night you can just barely read the gear indicators. The dimness of the lights behind this gear indicator gauge…

Electrical System · received Oct 25, 2022 · NHTSA complaint 11490846

Other Chevrolet Suburban years

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Frequently asked questions

What are the most common problems with the 2005 Chevrolet Suburban?

Owners most often report electrical system, service brakes, power train problems. The top one, electrical system, accounts for 36 complaints.

Was there a recall on the 2005 Chevrolet Suburban?

Yes, 6 safety recalls. Enter your VIN at NHTSA.gov to check whether the repairs were done on your car.

Was the 2005 Chevrolet Suburban a good year?

Complaint data can't fully answer that, because counts aren't adjusted for sales. Compared with other Suburban model years, the 2005 has fewer complaints than most years. Always get a pre-purchase inspection and check the VIN for open recalls.